696126-1 TE Connectivity, 696126-1 Datasheet

ASSEMBLY TOOLS, SUPER CHAMP HAND TOOL

696126-1

Manufacturer Part Number
696126-1
Description
ASSEMBLY TOOLS, SUPER CHAMP HAND TOOL
Manufacturer
TE Connectivity
Type
Hand Toolr
Datasheet

Specifications of 696126-1

Rohs Compliant
NA
Lead Free Status / RoHS Status
RoHS Not Applicable
1. INTRODUCTION
Super CHAMP Service Hand Tool 696126–1 is a
service hand tool used to cut and strip wire, and crimp
the terminals and spices shown in Figure 2.
E
All International Rights Reserved.
AMP and Tyco are trademarks.
*Trademark
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications.
Color
Dot
Codes
2002 Tyco Electronics Corporation, Harrisburg, PA.
Crimping
Dies
Terminal/Splice
Bolt
Cutters
Bolt Cutters
Figure 2
22
22
22 – 16 AWG
16 – 14 AWG
12 – 10 AWG
16 – 10 AWG
22 – 16 AWG
16 – 14 AWG
12 – 10 AWG
2
Wire Size
Wire
Cutter
0 WG
WG
WG
WG
WG
This controlled document is subject to change.
For latest revision call the AMP FAX* number.
Super CHAMP* Hand Tool 696126–1
Parallel Splice
Closed–End
Butt Splice
Butt Splice
Butt Splice
Connector
Stud Size
1/4
10
––
10
10
10
6
6
6
8
Front of Tool
Figure 1
Stud Size
Gages
2. HAND TOOL OPERATION
2.1. Cutting the Wire
Cut the wire with wire cutter portion of the service
hand tool. Place wire between the cutting surfaces
(refer to Figure 3) and close the tool handles.
2.2. Stripping the Wire
Strip the wire using the stripping portion of the hand
tool. See Figure 3. Use the strip length gage to
determine the strip length, place the wire in the
appropriate stripping position, close the handles,
rotate the tool, and pull the wire from the tool.
2.3. Crimping Terminals
1. Cut and strip the wire as described in
Paragraphs 2.1 and 2.2.
2. Open the handles.
3. Place the terminal/splice in the appropriate
position of the crimping tool. See Figure 4.
4. Insert the stripped wire into the terminal barrel.
5. Close the handles and crimp the
terminals/splices as shown in Figure 5.
6. Crimped terminals/splices should appear as
shown in Figure 6.
TOOLING ASSISTANCE CENTER 1–800–722–1111
AMP FAX/PRODUCT INFO 1–800–522–6752
For Regional Customer Service, visit our website at
www.tycoelectronics.com
Tool Handles
Instruction Sheet
408–8618
29 JAN 02 Rev O
1 of 2
LOC B

696126-1 Summary of contents

Page 1

... Bolt Wire Dot Cutters Cutter Codes Crimping Bolt Cutters Dies 1. INTRODUCTION Super CHAMP Service Hand Tool 696126– service hand tool used to cut and strip wire, and crimp the terminals and spices shown in Figure 2. Terminal/Splice Wire Size – 16 AWG – 14 AWG ...

Page 2

... MAINTENANCE AND INSPECTION It is recommended that a maintenance and inspection program be performed periodically to ensure dependable and uniform terminations Super CHAMP Hand Tool 696126–1 Frequency of inspection should be adjusted to suit your requirements. Frequency of inspection depends on: S The type and size of the product crimped. ...