126195-4 TE Connectivity, 126195-4 Datasheet
126195-4
Specifications of 126195-4
126195-4 Summary of contents
Page 1
... MARC 53 Series Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5072-5081 MARC 63 Series Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5082-5085 Connector Contacts/Coaxial Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5086, 5087 Contact Cavity Sealing Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5088 Assembly Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5089 MARC 73 Series Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5090-5094 MQR Series — Microminiature Circular Connectors . . . . . . . . . . . . . . . . . . . . 5095, 5096 MTC Series — Microminiature Circular Connectors . . . . . . . . . . . . . . . . . . . . . 5097, 5098 ...
Page 2
Pin and Socket Connectors Table of Contents AMPLIMITE Connectors (Subminiature D Connectors) 5002 Catalog 1308940 Dimensions are in inches and Revised 5-03 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. (Continued) Introduction . . . . . ...
Page 3
... MTC Shells Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5195 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5196 Terminal Junction System (MIL-T-81714 and Commercial) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5197 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5198 Contacts, Sealing Plugs and Assembly Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5198 Feedback and Feedthru Terminal Junction Modules . . . . . . . . . . . . . . . . . . . . . . . . . 5199 Feedback Terminal Junction Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5200-5202 Feedthru Terminal Junction Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5203 Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5204 Wire Splices ...
Page 4
NANOMINIATURE Connectors Introduction Product Facts High density packaging features Minimum mass MIL spec or Commercial- Off-The-Shelf (COTS) options Durable performance, rugged Outstanding electrical performance; low contact resistance Withstands shock and vibration Expanded temperature range Reliable mass crimp terminations Crimp any ...
Page 5
... Termination Connectors are normally terminated at the factory per specifications. Thus, no special techniques or termi- nation tools are required by the customer. Tyco Electronics can also provide factory terminated harness assemblies (includ- ing flex circuits) to your specifications. All terminat- ...
Page 6
NANOMINIATURE Connectors Strip Connectors .040 [1.00] NANONICS Strip Connectors provide dramatic reduction in size and weight, and enable reduction in board space requirements while retaining DUALOBE Connector series performance. Polarization Strips are useful in applica- Polarization of the strips is ...
Page 7
NANOMINIATURE Connectors Strip Connectors Standard Part Numbering System Strip Connectors - Wire Terminations XXX XXX XX Class/Row/Type USS Unshrouded, 1 Row, Strip Positions 004 4 Position 009 9 Position 015 15 Position Configuration PC Plug SC Receptacle Conductor Sizes/Strands ...
Page 8
NANOMINIATURE Connectors DUALOBE Single Row Connectors Options Plastic or Metal Standard Sizes 15, 25, 37, and 51 Factory wired to your specifications board termination shown in examples Contact Tyco Electronics for design specifications .223 [5.66] .062 ...
Page 9
NANOMINIATURE Connectors DUALOBE Two Row Connectors Options Plastic or Metal Standard Sizes: 9, 15, 25, 37, 51 and 65 Factory wired to your specifications board termination shown in examples [5.66] Contact Tyco Electronics for design specifications .058 [1.47] ...
Page 10
NANOMINIATURE Connectors DUALOBE Connectors Standard Part Numbering System DUALOBE Connectors - Jumper Terminations Class J Jumper Rows S 1 Row T 2 Row Type L LCP (Plastic) M Metal (Al; Ni Plate) Positions 005 5 Position (single row ...
Page 11
NANOMINIATURE Connectors DUALOBE Connectors Standard Part Numbering System DUALOBE Connectors - Wire Terminations XXX Class S DUALOBE Rows S 1 Row T 2 Row Type L LCP (Plastic) M Metal (Al; Ni Plate) Positions 005 5 ...
Page 12
NANOMINIATURE Connectors N-Series Circular Connectors Circular Nanominiature Connectors .025 [0.64] Pitch NANONICS N-Series circulars are one of the industry’s smallest, reliable, circular nanominiature con- nectors. Design and manufacturing focus is aimed directly at: High Density Reduced Weight Reduced Diameter High ...
Page 13
NANOMINIATURE Connectors Environmentally Sealed Quick Disconnect Circular Connectors Nanominiature .025 [0.64] Contact Pitch 19 Position Quick Disconnect Flush Mount Receptacle and Plug Environmental seal EMI/RFI seal Contact system exceeds MIL-C-83513 Also available in 7 and 44 positions “O” rings for ...
Page 14
NANOMINIATURE Connectors Environmentally Sealed Threaded Coupling Circular Connectors Nanominiature .025 [0.64] Contact Pitch 19 Position Threaded Coupling Panel Mount Receptacle and Plug Environmental seal EMI/RFI seal Contact system exceeds MIL-C-83513 Also available in 7 and 44 positions The panel mount ...
Page 15
NANOMINIATURE Connectors 50 Ohm Coaxial Connector System Options Mixed signal option; five signal leads and shell with coax coax connections per shell Horizontal surface mount receptacle also available Mechanical Specifications Receptacle Contact Outside Diameter — .075 [1.91] ...
Page 16
NANOMINIATURE Connectors Coax Connectors Standard Part Numbering System Coax - Horizontal Surface Mount - Surface Mount Termination CX XXX Class/Type CX Coax, 50 Ohm Positions 010 1 Position 060 6 Position 020 2 Position 070 7 Position 030 3 Position ...
Page 17
NANOMINIATURE Connectors Environmental Connectors .025 [0.64] Contact Pitch Environmentally sealed 3000 PSI performance RFI/EMI protected Vibration and Shock DSCC 94031-94046 MIL-C-83513 Terminate with wire, flex circuit, and ribbon cable Interface with NANONICS standard DUALOBE connectors NANONICS nanominiature environmental connectors provide ...
Page 18
NANOMINIATURE Connectors Hermetic Connectors “H Series” Nanominiature (.025 [0.64] pitch) Hermetic per MIL-STD-202 Meets MIL-STD 833, 1-10- 8CC He/s max. leak rate Solder/Braze KOVAR bodies Laser weldable 4047 aluminum flange Seamless spring socket One or two contact rows Low engaging ...
Page 19
NANOMINIATURE Connectors Filtered Connectors 10 MHz - 6+ GHz Size 30 Contacts — .025 [0.64]/.0125 [0.32] Pitch EMI/RFI filter options for nanominiature connectors 30 microinches of pore-free Goldbore burnished gold on all internal and external contact and crimp surfaces; Low ...
Page 20
NANOMINIATURE Connectors Flex Circuit, Ribbon Cable Terminations Proprietary crimp technology helps eliminate solder terminations and related problems Mass Crimps exceed requirements of MIL-C-39029 and terminate any material, any shape, any finish, 28 AWG or larger Connectors meet DSCC* specifications 94031-94046 ...
Page 21
NANOMINIATURE Connectors Flex Circuit, Ribbon Cable Terminations Crimp to Sculptured Flex Version Soldered to Flex Metal or Plastic, Duckbill Leads, Two Row DUALOBE Connectors .100 Typ. [2.54] .205 [5.21 .040 Position 1 Typ. [1.02] .126 [3.20] Position “Size” ...
Page 22
NANOMINIATURE Connectors Blindmate Connectors Blindmating Board to Board, or Flex Circuit to Board with Metal DUALOBE Connectors Mounted vertically or horizontally Surface Mount or Thru-Hole Guide pin assisted alignment MIL spec quality connectors Miniaturization of modules Formats include horizontal board ...
Page 23
NANOMINIATURE Connectors Part Number Index Cross Reference NANONICS Part Number Tyco Part Number Coax Only CX010PC2RG006N 0-1589070-1 CX010PC2RG018N 0-1589070-2 CX010PC2RG072N 0-1589070-3 CX020PC2RG018N 0-1589070-4 CX030PC2RG006N 0-1589070-5 CX030PC2RG012 0-1589070-6 CX030PC2RG012N 0-1589070-7 CX030PC2RG018N 0-1589070-8 CX030PC2RG020Q 0-1589070-9 CX030SC2RG006N 0-1589071-3 CX030SC2RG012 0-1589071-4 CX040PC2RG012N 1-1589070-0 ...
Page 24
NANOMINIATURE Connectors Part Number Index Cross Reference NANONICS Part Number Tyco Part Number TCM044PC2DC036 0-1589065-8 TCM044PC2DC036B 0-1589065-9 TCM044PC2DMC46 1-1589065-0 DUALOBE Jumpers JSL009PP2DX003N 7-1589671-1 JSL009PR2DC012N 7-1589671-2 JSL009RR2DX0.5N 7-1589671-3 JSL015PP2DX006N 7-1589671-4 JSL037PD2GXC02N 7-1589671-5 JSL037PR2DX002N 7-1589671-6 JSL051PD2GXC10N 7-1589671-7 JSL051PD2GXC17N 7-1589671-8 JSL051PD2GXC22N 7-1589671-9 JSL051PD2GXC30N ...
Page 25
NANOMINIATURE Connectors Part Number Index Cross Reference NANONICS Part Number Tyco Part Number SSL009M6SN 0-1589469-9 SSL015L2AN 1-1589462-0 SSL015L2AQ 1-1589462-1 SSL015L2CN 1-1589462-2 SSL015L2H 1-1589462-3 SSL015L2HN 1-1589462-4 SSL015L4N 0-1589463-4 SSL015M5KN 0-1589470-2 SSL015M6D 1-1589469-0 SSL015M6N 1-1589469-1 SSL025B2 0-1589460-1 SSL025L2AN 1-1589462-6 SSL025L2HN 1-1589462-7 ...
Page 26
NANOMINIATURE Connectors Part Number Index Cross Reference NANONICS Part Number Tyco Part Number STM015B2N 0-1589490-3 STM015B42N 0-1589485-4 STM015C6N 0-1589481-3 STM015L2AQ 3-1589483-5 STM015L2HN 3-1589483-6 STM015L2HQ 3-1589483-7 STM015L2LQ 3-1589483-8 STM015L2N 3-1589483-9 STM015L2SN 4-1589483-0 STM015L42KN 3-1589484-2 STM015L44AQ 3-1589484-3 STM015L44HN 3-1589484-4 STM015L44KN 3-1589484-5 STM015L44Q ...
Page 27
NANOMINIATURE Connectors Part Number Index Cross Reference NANONICS Part Number Tyco Part Number STM05111378SCN 0-1589067-9 STM06511378PCN 2-1589066-0 STM06511378PCQ 2-1589066-1 STM06511378SCN 1-1589067-0 DUALOBE - Wire Terminations SSL005PC0DC006N 0-1589455-2 SSL005PC0DC012N 0-1589455-3 SSL005PC2DC004 0-1589455-4 SSL005PC2DC006 0-1589455-5 SSL005PC2DC006N 0-1589455-6 SSL005PC2DX006N 0-1589455-7 SSL005SC0DC006N 0-1589457-1 ...
Page 28
NANOMINIATURE Connectors Part Number Index Cross Reference NANONICS Part Number Tyco Part Number SSM025SC2DC018 5-1589457-7 SSM025SC2DC024N 5-1589457-9 SSM025SC2DX006N 6-1589457-0 SSM025SC2DX018N 6-1589457-1 SSM025SC2DX024HN 6-1589457-3 SSM025SC3DY006N 6-1589457-4 SSM037PC2DC006 3-1589456-2 SSM037PC2DC006N 3-1589456-3 SSM037PC2DC012 3-1589456-4 SSM037PC2DC012N 3-1589456-5 SSM037PC2DC015N 3-1589456-6 SSM037PC2DC018 3-1589456-7 SSM037PC2DC018N 3-1589456-8 SSM037PC2DC024N ...
Page 29
NANOMINIATURE Connectors Part Number Index Cross Reference NANONICS Part Number Tyco Part Number STM009PC2DX010N 2-1589473-4 STM009PC2DX024N 2-1589473-5 STM009PC2DXC15Q 2-1589473-6 STM009SC0DX012N 4-1589476-1 STM009SC2DC006 4-1589476-2 STM009SC2DC006HN 4-1589476-3 STM009SC2DC006N 4-1589476-4 STM009SC2DC012HN 4-1589476-5 STM009SC2DC012N 4-1589476-6 STM009SC2DC012Q 4-1589476-7 STM009SC2DC018HN 4-1589476-9 STM009SC2DC018N 5-1589476-0 STM009SC2DC024N 5-1589476-1 ...
Page 30
NANOMINIATURE Connectors Part Number Index Cross Reference NANONICS Part Number Tyco Part Number STM037PC2DC012M 3-1589474-3 STM037PC2DC012N 3-1589474-4 STM037PC2DC012Q 3-1589474-5 STM037PC2DC015N 3-1589474-6 STM037PC2DC015Q 3-1589474-7 STM037PC2DC018N 3-1589474-9 STM037PC2DC020Q 4-1589474-0 STM037PC2DC024 4-1589474-1 STM037PC2DC024N 4-1589474-2 STM037PC2DC030N 4-1589474-3 STM037PC2DC036 4-1589474-4 STM037PC2DC036N 4-1589474-5 STM037PC2DC036Q 4-1589474-6 STM037PC2DC048N ...
Page 31
NANOMINIATURE Connectors Part Number Index Cross Reference NANONICS Part Number Tyco Part Number STM02511500SCN 0-1589054-9 STM03711500PCN 1-1589053-2 STM03711500PCQ 1-1589053-3 STM03711500SCN 1-1589054-0 STM05111500PCN 1-1589053-4 STM05111500PCQ 1-1589053-5 STM05111500SCN 1-1589054-1 STM06511500PC 1-1589053-6 STM06511500PCN 1-1589053-7 STM06511500SCN 1-1589054-2 Strip - Surface Mount & Thru ...
Page 32
Microminiature D Connectors Introduction Product Facts Designed for both military and commercial applications Low engaging force is achieved by the manner in which Twist Pin Contacts are designed The metal shell and plastic shell are available with solder cup and ...
Page 33
Microminiature D Connectors Introduction Product Facts Designed for both military and commercial applications Low engaging force is achieved by the manner in which Twist Pin Contacts are designed The metal shell and plastic shell are available with solder cup and ...
Page 34
Microminiature D Connectors MCK/MCD/MCDM Series Metal and Plastic Shell Connectors Technical and Performance Data (Applicable to MCK, MCD and MCDM unless otherwise noted) Electrical Environmental Contacts — Pin 24 AWG twist pin, Temperature Range — Socket 24 AWG precision machined ...
Page 35
Microminiature D Connectors How To Specify MCK and MCD Connectors Metal Shell MCK- C2 Connector Series Shell Finish C1 — Cadmium, Clear C2 — Cadmium, Yellow Chromate N1 — Nickel, Electroless Hardware (See Pages 5041 and 5042) B — No ...
Page 36
Microminiature D Connectors Contact Arrangements Face View of Pin Insert (Socket Side is Mirror Image Contacts Contacts Contacts 100 Contacts (MCK ...
Page 37
Microminiature D Connectors MCK Series Metal Shell Connectors Dimensions per MIL-PRF-83513 Plug (Pin side) Receptacle (Socket side) Part A Number ± .010 [.254] .775 MCK**- 9P*** 19.68 .775 MCK**- 9S*** 19.68 .925 MCK**- 15P*** 23.50 .925 MCK**- 15S*** 23.50 1.075 ...
Page 38
Microminiature D Connectors MCK Series Metal Shell Connectors Panel Mounting — Cutout Dimensions Panel Mounting Dimensions — MCK .200 [5.08] Plug and Receptacle Rear Mounted Panel Cutout Dimensions — MCK .095 C [2.41] 9-51 A Figure 1 Front Mounting C ...
Page 39
Microminiature D Connectors MCD Series Plastic Shell Connectors Screw Mount Dimensions Per MIL-PRF-83513 Plug (Pin side) Receptacle (Socket side) Polyphenylene Sulfide (RYTON) — MCDR3* per MIL-PRF-83513 Note: MCD Plastic Screw Mount Series is intermateable with MCDM Metal Series Connectors (Pages ...
Page 40
Microminiature D Connectors MCD Series Plastic Shell Connectors Clip Mount — MCD [2.44/2.29] .395/.360 [10.03/9.14] Plug (Pin side) [2.44/2.29] .375/.340 Receptacle [9.52/8.64] (Socket side) Note: Clip Mount not covered by current issue of MIL-PRF-83513. Part A Number ±.005 [.127] .506 ...
Page 41
Microminiature D Connectors MCD Series Plastic Shell Connectors Panel Mounting — Cutout Dimensions Panel Mounting Dimensions — MCD Clip Mount Plug and Receptacle Rear Mounted Plug and Receptacle Front Mounted Plug Front Mounted Receptacle Rear Mounted Panel Cutout Dimensions — ...
Page 42
Microminiature D Connectors Mounting and Coupling Hardware For Screw Mount MCK, MCD and MCDM 9-51 Contacts (K) (KM) Slot Head Jackscrew Retaining Ring .086-56UNC-2A [2.18] Part Number 5-1532137-8 Jackscrew Assembly (K) 096-0002-0010 (KM) S96-0002-0084 (Q) 9-51 Contacts (QM) 1/16" Allen ...
Page 43
Microminiature D Connectors Mounting and Coupling Hardware For Screw Mount MCK, Slot Head MCD and MCDM (Continued) (X) For Clip Mount — MCD (Z) (F) For Float Mount — MCK, MCD and MCDM Notes: 1. Jackpost Assemblies will accommodate .094 ...
Page 44
Microminiature D Connectors MCK Transition Blocks RT1 — Right-Angle Termination Configuration Optional Jackpost (2 Plcs.) For 9 Thru 51: .086-56 UNC-2B For 100: .112-40 UNC-2B MIL-PRF-83513/10 through /21 config- urations. 90° — Lo Profile termination configurations. See pages 5061 & ...
Page 45
Microminiature D Connectors MCK Transition Blocks RT1 — Right-Angle Termination Configuration (Continued) A Part Number Max. .785 MCK-**- *- 9PRTI 19.94 .785 MCK-**- *- 9SRTI 19.94 .935 MCK-**- *- 15PRTI 23.75 .935 MCK-**- *- 15SRTI 23.75 1.085 MCK-**- *- 21PRTI ...
Page 46
Microminiature D Connectors MCK Transition Blocks RT1 — Right-Angle Termination Configuration (Continued) View is from mounting surface of connector. Plug configuration shown. For receptacle, use mirror image. (Except 100 contacts) .100 Typ. [2.54] .050 Typ [1.27 ...
Page 47
Microminiature D Connectors MCK Transition Blocks ST1 — Straight Termination Configuration MIL-PRF-83513/22 through /27 config- urations. 180° — Lo Profile termination configurations. See page 5062 for M83513/cross references. How To Specify MCK Notes: 1. For terminal identification see page 5048. ...
Page 48
Microminiature D Connectors MCK Transition Blocks ST1 — Straight Termination Configuration (Continued) A Part Number Max. 1.390 MCK-**- *- 9PSTI 35.31 1.390 MCK-**- *- 9SSTI 35.31 1.390 MCK-**- *- 15PSTI 35.31 1.390 MCK-**- *- 15SSTI 35.31 1.690 MCK-**- *- 21PSTI ...
Page 49
Microminiature D Connectors MCK Transition Blocks ST1 — Straight Termination Configuration (Continued) View is from mounting surface of connector. Plug configuration shown. For receptacle, use mirror image. .100 Typ. [2.54] .050 C L [1.27] .050 [1.27 ...
Page 50
Microminiature D Connectors MCK ST2 Series Straight Mount PCB Connectors MCK with Cactus Bend Termination Meets MIL-PRF-83513 Performance Single metal shell with no Transition Block Low profile and light weight .100 [2.54] x .075 [1.91] grid pattern Design allows lower ...
Page 51
Microminiature D Connectors MCK ST2 Series Straight Mount PCB Connectors How To Specify 5050 Catalog 1308940 Dimensions are in inches and Revised 5-03 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. (Continued) Part Number MCK-**-*- 9 PST2 ...
Page 52
Microminiature D Connectors MCK ST2 Series Straight Mount PCB Connectors View is of mounting surface of pin connector Size .183 [4.65 Size 15 ...
Page 53
Microminiature D Connectors MCDM Series Metal Shell Connectors Technical & Performance Performance Data Contact Resistance — The average mated contact resistance is 4 milliohms, with a maximum value of 8 milliohms, using standard #24 solid copper leads when measured directly ...
Page 54
Microminiature D Connectors MCDM Series Metal Shell Connectors Screw Mount (Continued) How To Specify MCD Connector Series Shell Type and Material M1 — Metal Shell Screw Mount Diallyl Phthalate Insulator Hardware (See Pages 5041 and 5042) B ...
Page 55
Microminiature D Connectors MCDM Series Metal Shell RF COMBOMATE Connectors Screw Mount Coaxial Terminations Available now — RF Performance in standard subminiature rectangular connectors, with VSWR values of 1.01 to 1.10 in frequencies ranging 2.3 GHz. This ...
Page 56
Microminiature D Connectors MCDM Series Metal Shell RF COMBOMATE Connectors Screw Mount Coaxial Terminations (Continued) How To Specify MCD M3 Connector Series *Ordering Criteria: A wide variety of contact combinations, coaxial and power mixed, are available. Part Number MCDM3-3P** MCDM3-3S** ...
Page 57
Microminiature D Connectors MCDM Series Metal Shell RF COMBOMATE Connectors Contact Arrangement as Viewed from the Engaging Face of the Pin Side Note: The above contact arrangements are the maximum densities that can be obtained in each shell size when ...
Page 58
Microminiature D Connectors MCDM Series Metal Shell Connectors Panel Mounting — Cutout Dimensions Panel Mounting Dimensions — MCDM Plug and Receptacle Plug and Receptacle Rear Mounted Rear Mounted Panel Cutout Dimensions Screw Mounting + .005 .089 C – .000 + ...
Page 59
Microminiature D Connectors MIL-PRF-83513 Cross Reference MCK (Metal Shell) Military Part No. MICRODOT Part No. M83513/01-A* MCK-**-B- 9PS M83513/01-B* MCK-**-B- 15PS M83513/01-C* MCK-**-B- 21PS M83513/01-D* MCK-**-B- 25PS M83513/01-E* MCK-**-B- 31PS M83513/01-F* MCK-**-B- 37PS M83513/01-G* MCK-**-B- 51PS M83513/01-H* MCK-**-B-100PS M83513/02-A* MCK-**-B- ...
Page 60
Microminiature D Connectors MIL-PRF-83513 Cross Reference MCK (Metal Shell) MCK (Metal Shell) (Continued) Military Part No. MICRODOT Part No. M83513/04-E05* MCK-**-B- 31S5L4-0.5 M83513/04-F05* MCK-**-B- 37S5L4-0.5 M83513/04-G05* MCK-**-B- 51S5L4-0.5 M83513/04-H05* MCK-**-B-100S5L4-0.5 M83513/04-A06* MCK-**-B- 9S5L4-1.0 M83513/04-B06* MCK-**-B- 15S5L4-1.0 M83513/04-C06* MCK-**-B- 21S5L4-1.0 M83513/04-D06* ...
Page 61
Microminiature D Connectors MIL-PRF-83513 Cross Reference MCDR (Plastic Shell) (Continued) Military Part No. MICRODOT Part No. M83513/08-E04 MCDR3-B-31P6G9-36.0 M83513/08-F04 MCDR3-B-37P6G9-36.0 M83513/08-G04 MCDR3-B-51P6G9-36.0 M83513/08-A05 MCDR3-B- 9P5L4-0.5 M83513/08-B05 MCDR3-B-15P5L4-0.5 M83513/08-C05 MCDR3-B-21P5L4-0.5 M83513/08-D05 MCDR3-B-25P5L4-0.5 M83513/08-E05 MCDR3-B-31P5L4-0.5 M83513/08-F05 MCDR3-B-37P5L4-0.5 M83513/08-G05 MCDR3-B-51P5L4-0.5 M83513/08-A06 MCDR3-B- 9P5L4-1.0 ...
Page 62
Microminiature D Connectors MIL-PRF-83513 Cross Reference MCDR (Plastic Shell) (Continued) Military Part No. MICRODOT Part No. M83513/09-C14 MCDR3-B-21S6G9-72.0 M83513/09-D14 MCDR3-B-25S6G9-72.0 M83513/09-E14 MCDR3-B-31S6G9-72.0 M83513/09-F14 MCDR3-B-37S6G9-72.0 M83513/09-G14 MCDR3-B-51S6G9-72.0 M83513/09-A15 MCDR3-B- 9S6Q1-72.0 M83513/09-B15 MCDR3-B-15S6Q1-72.0 MCK (Metal Shell) Military Part No. MICRODOT Part No. ...
Page 63
Microminiature D Connectors MIL-PRF-83513 Cross Reference MCK (Metal Shell) (Continued) Military Part No. MICRODOT Part No. M83515/18-H02*P MCK-**-P-100PRT3A M83513/18-H03*N MCK-**-B-100PRT3B M83513/18-H03*P MCK-**-P-100PRT3B M83513/19-A01*N MCK-**-B- 9SRT3 M83513/19-B01*N MCK-**-B- 15SRT3 M83513/19-C01*N MCK-**-B- 21SRT3 M83513/19-D01*N MCK-**-B- 25SRT3 M83513/19-E01*N MCK-**-B- 31SRT3 M83513/19-F01*N MCK-**-B- 37SRT3 ...
Page 64
... All series of connectors feature a crimp contact retention method, requiring no insertion or removal tools. The MARC 43 Series Connectors conform to applicable performance requirements of MIL-C-26482 and has seen extensive service on many leading aerospace and ground sup- port equipment programs ...
Page 65
Circular Connectors Introduction coupling feature of the MARC 63 Series Connectors with the twist pin high densi- ty, center-to-center contact spacing of 0.065 [1.65] inch. The utilization of 22 AWG twist pin and socket contacts provide for 50% greater contact ...
Page 66
... Values in brackets www.tycoelectronics.com are metric equivalents. retained by shoulder entrapment and can be crimped with the standard M22520 tools, using appro- priate locators. This proven series of con- nectors has a long history of outstanding performance ing range of the connectors. Inserts are molded from ...
Page 67
Circular Connectors MARC 43 Series Connectors Test Data MARC 43 Series Connectors meet the applicable performance requirements of specification MIL-C 26482 (Navy) to include the following selected test parameters listed below: DESCRIPTION MIL-C-26482 Test Para Insulation Resistance, Room and High ...
Page 68
Circular Connectors MARC 43 Series Connectors Part Number and Ordering MARC 43 Series Connector part numbers indicate size, Information shape, insert layout, type of seal, style of contact and polarization. Note: Pin or socket (power or coaxial) contacts may be ...
Page 69
Circular Connectors MARC 43 Series Connectors Configurations Type P Straight Plug, Push-Pull Coupling, Sealed or Unsealed (Mates with Receptacles, All Types) Type PF Straight Plug, Square Flange Mounting, Push-Pull Coupling, Sealed or Unsealed (Mates with Receptacles, all Types.) Type PT ...
Page 70
Circular Connectors MARC 43 Series Connectors Configurations (Continued) Type H Receptacle, Single Hole Mounting Sealed or Unsealed (Mates with Plugs, Types P, PF and PT) Type 43F Receptacle, Box Mounting, Sealed or Unsealed (Mates with Plugs, Types P and PF) ...
Page 71
Circular Connectors MARC 43 Series Connectors Configurations (Continued) Type FT Receptacle, Box Mounting, Threaded Coupling, Sealed or Unsealed (Mates with Plugs, Types PT, P and PF) Type J Receptacle, Line Cord, Sealed or Unsealed (Mates with Plugs, Types P and ...
Page 72
Circular Connectors MARC 43 Series Connectors Accessories Cable Clamps .156 [3.96] A Straight Shell Size Part No. A (Max.) .704 A 086-0099-00X1 17.88 .773 B 086-0100-00X1 19.63 .829 C 086-0101-00X1 21.05 Contacts (see pages 5086 and 5087) Contact Size Pin ...
Page 73
... C. America: 52-55-5-729-0425 required for either the MD53 or RMD53 contacts using nominal size wire. MARC 53 Series Connectors are truly field serviceable… no special tools are required for maintainability. In addi- tion, connector subcompo- nents damaged through handling or misuse can be procured separately generally without the need to scrap entire connector units ...
Page 74
Circular Connectors MARC 53 Series Connectors Service and Performance I. Electrical — Electrical Ratings Data Contact Size 22 AWG 16 AWG 1 10,000 ft equals 33,528 m altitude. Wire Sizes Accommodated Contact Size 22 AWG 16 AWG 1 Tolerance of ...
Page 75
Circular Connectors MARC 53 Series Connectors Test Data MARC 53 Series Connectors exceed the requirements of specification MIL-C-38300A (USAF) as detailed in the applicable M38300A (USAF) military specification sheets. MARC 53 Series Connectors meet the following selected test parameters as ...
Page 76
Circular Connectors MARC 53 Series Connectors 1,2 Contact Arrangements Shell Size 9 Insert Arrangement 3 Number of Contacts 19 4,5 Contact Size 22 AWG Shell Size 9 Insert Arrangement 3 Number of Contacts 7 5 Contact Size 16 AWG 1 ...
Page 77
Circular Connectors MARC 53 Series Connectors Polarizing Key Positions All of our multi-pin plugs and receptacles are avail- able in alternate polarizing positions as listed below: (1) (R) Rear insertable and removable. 5076 Catalog 1308940 Dimensions are in inches and ...
Page 78
Circular Connectors MARC 53 Series Connectors Configurations MD53-06E/RMD53-06E Straight Plug, positive lock Coupling, Environmental (Mates with Receptacles, All Types) MD53-16E/RMD53-16E Straight Plug, Threaded Coupling, Environmental (Mates with Receptacles, Types 00 and 12; Not avail- able in 18 Shell Size) Catalog ...
Page 79
Circular Connectors MARC 53 Series Connectors Configurations (Continued) MD53-00E/RMD53-00E Receptacle, Single Hole Mounting, Environmental (Mates with Plugs, Type 06 and 16) Note: .313 [7.95] Maximum Panel Thickness when mated with a positive lock 06 Plug. MD53-01E/RMD53-01E Receptacle, Line Cord, Environmental ...
Page 80
Circular Connectors MARC 53 Series Connectors Configurations (Continued) .065–.085 [1.65–2.16] MD53-02E/RMD53-02E Receptacle, Box Mounting, Environmental (Mates with C Plug, Type 06) Hex. MD53-12E/RMD53-12E Threaded Coupling .065–.085 [1.65–2.16] Receptacle, Box Mounting, Environmental (Mates with Plugs, Type 06 and 16; not available ...
Page 81
Circular Connectors MARC 53 Series Connectors Accessories Test Adapter Product Part Number System Test Adapter How to Specify The test adapter accessory is utilized primarily as a con- nector simulator to preserve the end-use connector where this connector would be ...
Page 82
Circular Connectors MARC 53 Series Connectors Accessories (Continued) Cable Clamps Clamp Part No. Shell A Size MD RMD .704 9 086-0099-00F5 086-0175-00F3 17.88 19.05 .773 12 086-0100-00F5 086-0176-00F3 19.63 23.67 .829 15 086-0101-00F5 086-0177-00F3 21.06 27.38 .890 18 086-0142-00F5 086-0178-00F3 ...
Page 83
Circular Connectors MARC 63 Series Connectors MARC 63 Series Connectors RMD63 Performance Data MARC 63 Series Connectors,0 RMD63 Series meet or exceed the performance requirements of specification MIL-C- 38300A (USAF) as detailed in the M38300A (USAF) military specification sheets covering ...
Page 84
Circular Connectors MARC 63 Series Connectors Part Number and Ordering Connector part numbers indicate size, shape, insert Information layout, type of seal, style of contact and polarization. Note: Pin or socket (power or coaxial) contacts may be used in either ...
Page 85
Circular Connectors MARC 63 Series Connectors Configurations (Continued) MD63-02E/RMD63-02E Receptacle, Box Mounting, Environmental and Non- Environmental (Mates with Plug, Type 06) MD63-00E/RMD63-00E Receptacle, Single Hole Mounting, Environmental and Non-Environmental (Mates with Plug, Type 06) MD63-01E/RMD63-01E Receptacle, Line Cord, Environmental (Mates ...
Page 86
Circular Connectors MARC 63 Series Connectors Accessories Cable Clamps T Thread .156 .225 [3.96] Max. [5.72] A Straight Shell Size Protective Covers Receptacle Part No. Shell Size Without Chain With Chain 9 086-0253-00P2 086-0257-00L6 12 086-0254-00P2 ...
Page 87
Circular Connectors Contacts for MARC 43, MARC 53 and MARC 63 Connectors MARC 43, MD53, MD63 Series MARC RMD53, RMD63 Series .767 [19.48] .515 [13.08] .055–.058 Dia. [1.40–1.47] Wire Inspection Hole Part Number 083-1200-00R4 22 AWG Pin MARC 43, MD53, ...
Page 88
Circular Connectors Contacts for MARC 43, MARC 53 and MARC 63 Connectors MARC 43, MD53, MD63 Series MARC MD53, MD63 Series Coaxial Contacts MARC 43, MD53, MD63 Series Solder Type Coaxial Contacts A MARC 43 Series LEPRA/CON Crimp Type, 50 ...
Page 89
Circular Connectors Contact Cavity Sealing Plugs Size Part No. 086-0001-0000 22 AWG 086-0009-0000 086-0148-0000 086-0056-0000 16 AWG 086-0010-0000 086-0014-0000 086-0057-0000 12 AWG 086-0015-0000 22/20 AWG 086-0251-0000 Size Part No. 5052 086-0061-0000 7552 086-0062-0000 Unsealed 43 Series 9552 086-0063-0000 5052 086-0058-0000 ...
Page 90
... Circular Connectors Assembly Tools MARC 43, 53 and 63 Series Connectors Removal Tool — None required. Crimp Tools — Turret style tool (M22520/1-01 and TH88) MICRODOT Part Number 010-0080-0000 — Crimps all power contacts. Locator Style Tool — MICRODOT Part Number 010-0070-0000 with locators ...
Page 91
Circular Connectors MARC 73 Series Connectors Service and Performance Data MARC 73 Series Connectors meet or exceed the performance requirements of specification MIL-C-38999. Your sales rep- resentative or field engineer can supply detailed, cross-reference information. MARC 73 Series Connectors meet ...
Page 92
Circular Connectors MARC 73 Series Connectors Service and Performance Data I. Electrical — Electrical Ratings Current Rating Dielectric Contact (Amperes, Withstanding Size Max., 81°F [+27°C]) Voltage (RMS) 22 AWG 5 1000 1 110,000 ft = 33,528 m Wire Range Accommodations ...
Page 93
Circular Connectors MARC 73 Series Connectors Configurations MD73-06E Straight Plug, Bayonet Coupling, Environmental and Non-Environmental (Mates with Receptacles 02, 00 and 01) MD73-02E Receptacle, Box Mounting, Environmental and Non- Environmental (Mates with Plug, Type 06) MD73-00E Receptacle, Single Hole Mounting, ...
Page 94
Circular Connectors MARC 73 Series Connectors Configurations Master Polarizing (Continued) MD73-01E Receptacle, Line Cord, Environmental (Mates with Plug, Type 06) Accessories Cable Clamps Shell Size Catalog 1308940 Dimensions are in inches and Revised 5-03 millimeters unless ...
Page 95
Circular Connectors MARC 73 Series Connectors Accessories (Continued) Contacts Twist pin — 22 Pins and Sockets Copper alloy plated .000050 [0.00127] gold over copper flash per MIL-G-45204, Type II Rating — 5 amps Contact Resistance — .008 ohms max. .415 ...
Page 96
Circular Connectors MQR Series — Microminiature Circular Connectors How to Specify/ Ordering Code MQR A Connector Series Shell, Material & Finish A — Aluminum, Electroless Nickel Finish B — Brass, Sulfamate Nickel Finish Number of Contacts 7, 19, 37* Shell ...
Page 97
Circular Connectors MQR Series — Microminiature Circular Connectors Rear Panel Mount (MQR Receptacle) Circular MQR Series Quick Release Plug 7 Position 19 Position ...
Page 98
Circular Connectors MTC Series — Microminiature Circular Connectors How to Specify/ Ordering Code MTC MICRODOT Threaded Coupling Series Number of Contacts 9, 19 Contact Type P — Twist Pin (Plug) S — Socket (Receptacle) Material and Finish MTC Series Plug ...
Page 99
Circular Connectors MTC Series — Microminiature Circular Connectors MTC Series Receptacle .900 [22.86] 5098 Catalog 1308940 Dimensions are in inches and Revised 5-03 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents. Dimensions Size Ø Hex. ...
Page 100
AMPLIMITE Connectors Introduction Product Facts Military qualified connectors conform to the latest amend- ments of MIL-DTL-24308 Industrial versions available that use the same manufac- turing process of MIL-C- 24308 connectors Non-magnetic versions available per NASA spec, or with rubber grommet ...
Page 101
AMPLIMITE Connectors Introduction Connectors for crimp, snap-in contacts are available in both series, standard shells and non-magnetic, plus non-magnetic with rear rubber grommet. Coax or power contacts can be mixed with signal contacts. ULTRA-LITE AMPLIMITE Connectors for state-of-the-art weight savings ...
Page 102
... Application and Maintenance for AMP Hand Crimping Tool 90302-1 Application and Maintenance for AMP Hand Crimping Tool 90312-1 Application and Maintenance for AMP Hand Crimping Tool 90374-1 AMP Insertion/Extraction Tools 91067-1, 91067-2 and 91067-3 AMP Female Screwlock Kit 205817-1 and AMP Male Screw/Retainer Kit 211883-5 ...
Page 103
AMPLIMITE Connectors, Series 109 Size 20 Crimp Contacts for Series 109 Connectors (MIL-C-39029) Size 20 Crimp, Snap-In Contacts .040 [1.02] Pin Diameter Material and Finish: Pin and Socket Body — a Contact Body & Mating Area — Copper alloy, plated ...
Page 104
... Insertion/Extraction Tool AMP Part Number 91067-2 or MIL Number M81969/1-02 Insertion tip, for replacement Part Number 126195-3 Extraction tip, for replacement Part Number 126195-4 Notes: 1. Contacts on this page can be used with connectors on pages 5105-5109, 5122, 5123 and 5139. 2. Mating End of pin and socket complies with MIL-C-39029 ...
Page 105
... Pin and Socket Insertion/Extraction Tool Part Number 91067-2 or MIL number M81969/1-02 Insertion tip, for replacement Part Number 126195-3 Extraction tip, for replacement Part Number 126195-4 Notes: 5104 Catalog 1308940 Dimensions are in inches and Revised 5-03 millimeters unless otherwise specified. Values in brackets www ...
Page 106
AMPLIMITE Connectors, Series 109 Crimp, Series 109, Standard Density Connectors (MIL Qualified) Material and Finish: Shell — Steel, cadmium plated Insert — Approved material per MIL-DTL-24308 Retention Clips — Stainless steel ± .005 B [± 0.13] Related Product Data: Cavity ...
Page 107
AMPLIMITE Connectors, Series 109 Crimp, Series 109, Standard Density Connectors (Industrial Grade) Material and Finish: Shell — Steel, zinc plated Insert — Approved material per MIL-DTL-24308 Retention Clips — Stainless steel Related Product Data: Cavity Identification — page 5101 Contacts ...
Page 108
... AMP Part Number 91067 MIL Number M81969/1-02 (2) Insertion tip, for replacement 25 Part Number 126195-3 (3) Extraction tip, for replacement 37 (4) Part Number 126195-4 50 (5) 1 Grommet provided for cable strain relief. Catalog 1308940 Dimensions are in inches and Revised 5-03 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents ...
Page 109
... Pin and Socket Insertion/Extraction Tool AMP Part Number 91067-2 or MIL Number M81969/1-02 Insertion tip, for replacement Part Number 126195-3 Extraction tip, for replacement Part Number 126195-4 1 Grommet provided for cable strain relief. 5108 Catalog 1308940 Dimensions are in inches and Revised 5-03 millimeters unless otherwise specified ...
Page 110
AMPLIMITE Connectors, Series 109 Crimp, Blindmate Plugs, Series 109, Standard Density Connectors Materials and Finish: Shell, Front — Aluminum alloy, cad- mium plated with yellow chromate Shell, Rear — Steel, cadmium plated with yellow chromate Insert Assembly — Approved materi- ...
Page 111
AMPLIMITE Connectors, Series 109 Straight PCB, Series 109, Standard Density Connectors (MIL Qualified) Material and Finish: Shell — Steel, cadmium plated Insert — Approved material per ± .015 E MIL-DTL-24308 [± 0.38] Contact — Copper alloy plated gold over nickel ...
Page 112
AMPLIMITE Connectors, Series 109 Straight PCB, Series 109, Standard Density Connectors (Industrial Grade) Material and Finish: Shell — Steel, see below Insert — Approved material per ± .015 E MIL-DTL-24308 [± 0.38] Contact — Copper alloy plated gold over nickel ...
Page 113
AMPLIMITE Connectors, Series 109 Straight PCB, Series 109, “Make First Break Last” Sub-D Connectors (Industrial Grade) Material and Finish: Shell — Steel, cadmium or tin plated Insert — Polyester per MIL-M-24519 Contact — Copper alloy with .000030 [0.00076] min. gold ...
Page 114
AMPLIMITE Connectors, Series 109 Right-Angle, PCB Plugs, Series 109, Standard Density Connectors (MIL Qualified) Material and Finish: Shell — Steel, cadmium plated Insert and Post Spacer — Approved material per MIL-DTL-24308 ± .005 B Contact — Copper alloy with .000050 ...
Page 115
AMPLIMITE Connectors, Series 109 Right-Angle, PCB Receptacles, Series 109, Standard Density Connectors (MIL Qualified) Material and Finish: 9, 15, 25 and 37 Positions Shell — Steel, cadmium plated Insert and Post Spacer — Approved material per MIL-DTL-24308 Contacts — G ...
Page 116
AMPLIMITE Connectors, Series 109 Right-Angle, PCB Plugs, Series 109, Standard Density Connectors (Industrial Grade) Material and Finish: Shell — Steel, see below Insert and Post Spacer — Approved material per MIL-DTL-24308 Contact — Copper alloy with .000050 ± .005 [0.00127] ...
Page 117
AMPLIMITE Connectors, Series 109 Right-Angle, PCB Receptacles, Series 109, Standard Density Connectors (Industrial Grade) Material and Finish: Shell — Steel, see following page for finish options Insert and Post Spacer — Approved material per MIL-DTL-24308 Contacts — Socket Body — ...
Page 118
AMPLIMITE Connectors, Series 109 Right-Angle, PCB Receptacles, Series 109, Standard Density Connectors (Industrial Grade) Material and Finish: Receptacle Assemblies — .030 [0.76] Post Dia. Shell — Steel Shell Insert and Post Spacer — Approved Size material per MIL-DTL-24308 Contacts — ...
Page 119
AMPLIMITE Connectors, Series 109 Right-Angle, PCB Plugs, Series 109, with One Piece Insert (Industrial Grade) Material and Finish: Shell — Steel, see below Insert — Thermoplastic Contact Material — Brass or Beryllium copper Contact Finish — Gold with .000010 [0.00025] ...
Page 120
AMPLIMITE Connectors, Series 109 Right-Angle, PCB Receptacles, Series 109, with One Piece Insert (Industrial Grade) Material and Finish: Shell — Steel, tin plated Insert — Thermoplastic Contact Material — Brass or Beryllium copper Contact Finish — Gold with .000010 [0.00025] ...
Page 121
AMPLIMITE Connectors, Series 109 Solder Cup, Series 109, Standard Density Connectors Material and Finish: Shell — Steel or brass, cadmium plated Insert — Approved material per MIL-DTL-24308 Contact — Copper alloy, plated gold over copper underplate Related Product Data: Cavity ...
Page 122
AMPLIMITE Connectors, Series 109 Connector Savers, Series 109, Standard Density Connector savers prolong the life of permanently installed connectors which would otherwise be subjected to repeated cycles of mating and unmating, in applica- tions such as test interfaces or on ...
Page 123
AMPLIMITE Connectors, Coax Mix Crimp, Power/Coax/Signal Combination Standard Density, Series 109 Connectors 2 Shell Size 3C3 6 Contact Arrangement 0 No. of Signal Contacts No. of Coaxial Contacts 3 Shell Size 3 Contact Arrangement 13C3 No. of Signal Contacts 10 ...
Page 124
AMPLIMITE Connectors, Coax Mix Boardmount Power/Coax/Signal/Combination Standard Density, Series 109 Connectors Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts Shell Size Contact Arrangement No. of Signal Contacts No. of Coaxial Contacts Material and Finish: Shell — ...
Page 125
AMPLIMITE Connectors, Coax Mix Size 8 Contacts (Power) for Standard Density, Series 109 Power/Coax/Signal Connectors Crimp Contacts Material and Finish: Copper alloy, plated gold over nickel underplate Retention Clips — Stainless steel or phosphor bronze Note: clip may differ from ...
Page 126
... Vibration — MIL-STD-1344, Method 2005, Cond. II Extraction Tool — 318813-1 Hand Crimp Tool — 69710-2 Pneu. Crimp Tool — 69365-8 Dies for Crimp Tools — See table Instruction Sheet — 408-06755 Size 8 Coaxial RF 50-Ohm and Non-Impedance Matched Pin and Socket Contact Kits ...
Page 127
AMPLIMITE Connectors, Coax Mix RF Contacts for Standard Density, Series 109 Power/Coax/Signal Connectors Materials Center Contacts — Beryllium Copper or Brass per QQ-B-626, per QQ-C-530, gold plated Outer Contacts — Beryllium copper per QQ-C-530, gold plated Plugs — Beryllium copper ...
Page 128
... Non-Magnetic Connectors, General Specification for AMP Application Tooling for MIL-C-39029 Contacts Application and Maintenance for AMP Hand Crimping Tool 90294-1 AMP Insertion/Extraction Tools 91067-1, 91067-2 and 91067-3 AMP Female Screwlock Kit 205817-8 and AMP Male Screw/Retainer Kit 211883-5 Dimensions are shown for USA: 1-800-522-6752 reference purposes only ...
Page 129
AMPLIMITE Connectors, Series 90 Size 22 Crimp Contacts for Series 90 Connectors (MIL-C-39029) Size 22 Crimp, Snap-In Contacts .030 [0.76] Pin Diameter Material and Finish Pin, Socket Body — Copper alloy, plated gold over nickel underplate Socket Hood — Passivated ...
Page 130
... Insertion/Extraction Tool AMP Part Number 91067-1 or MIL Part Number M81969/1-04 Insertion tip, for replacement Part Number 126237-1 Extraction tip, for replacement Part Number 126195-2 Notes: 1. Contacts on this page can be used with connectors on pages 5130- 5134, 5140. See page 5145 for PCB layouts. ...
Page 131
AMPLIMITE Connectors, Series 90 Crimp Plugs, Series 90, High Density Connectors (MIL Qualified) Material and Finish Shell — Steel, cadmium plated Insert — Approved material per B MIL-DTL-24308 (Inside) Retention Clips — Stainless steel or copper alloy (Industrial Grade) Material ...
Page 132
AMPLIMITE Connectors, Series 90 Crimp Receptacles, Series 90, High Density Connectors (MIL Qualified) Material and Finish Shell — Steel, cadmium plated Insert — Approved material per MIL-DTL-24308 Retention Clips — Stainless steel or copper alloy ± .005 B [± 0.13] ...
Page 133
... Pin and Socket Insertion/Extraction Tool AMP Part Number 91067-1 or MIL Part Number M81969/1-04 Insertion tip, for replacement Part Number 126237-1 Extraction tip, for replacement Part Number 126195-2 1 5132 Catalog 1308940 Dimensions are in inches and Revised 5-03 millimeters unless otherwise specified. Values in brackets www ...
Page 134
... MIL Part Number M81969/1-04 62 Insertion tip, for replacement (4) Part Number 126237-1 78 (5) Extraction tip, for replacement Part Number 126195-2 104 (6) 1 Grommet provided for cable strain relief. Catalog 1308940 Dimensions are in inches and Revised 5-03 millimeters unless otherwise specified. Values in brackets www ...
Page 135
AMPLIMITE Connectors, Series 90 Crimp Blindmate Plugs, Series 90, High Density Connectors Material and Finish Shell, Front — Aluminum alloy, cad- mium plated with yellow chromate Shell, Rear — Steel, cadmium plated with yellow chromate Insert Assembly — Approved materi- ...
Page 136
AMPLIMITE Connectors, Series 90 Straight PCB, Series 90, High Density Connectors (Industrial Grade) Material and Finish Shell — Steel, cadmium plated Insert — Polyphenylene Sulfide (PPS) Retention Clips — Stainless steel Related Product Data Cavity Identification — page 5127 Contacts ...
Page 137
AMPLIMITE Connectors, Series 90 Right-Angle PCB, Series 90, with Female Screwlocks Material and Finish Shell — Brass, gold over copper plated Insert — Diallyl phthalate or polyester or Polyphenylene Sulfide (PPS) E Plugs Receptacles 5136 Catalog 1308940 Dimensions are in ...
Page 138
AMPLIMITE Connectors, Series 90 Connector Savers, Series 90, High Density Connectors Connector savers prolong the life of permanently installed connectors which would otherwise be subject repeated cycles of mating and unmating, in applications such as test interfaces or ...
Page 139
AMPLIMITE Connectors, ULTRA-LITE Connectors Introduction Product Facts One-piece aluminum shells for light-weight and enhanced EMI performance Connectors are typically 15–20% lighter than brass counterparts Intermates/interchanges with existing designs Enhanced EMI performance over brass shells by 10–20 dB Series 109 Plugs ...
Page 140
AMPLIMITE Connectors, ULTRA-LITE Connectors ULTRA-LITE Connector Plugs and Receptacles, Series 109 Connector Material and Finish Shell — Aluminum alloy, gold plated per MIL-G-45204 over nickel per MIL-C-26074. Insert — Blue diallyl phthalate per MIL-M-14 or black Polyphenylene Sulfide (PPS) per ...
Page 141
AMPLIMITE Connectors, ULTRA-LITE Connectors ULTRA-LITE Connector Plugs and Receptacles, Series 90 Connector Material and Finish Shell — Aluminum alloy, gold plated per MIL-G-45204 over nickel per MIL-C-26074. Insert — Blue diallyl phthalate per MIL-M-14 or black Polyphenylene D Sulfide (PPS) ...
Page 142
AMPLIMITE Connectors, ULTRA-LITE Connectors ULTRA-LITE AMPLIMITE Connector Part Numbers vs. NASA’s 311P Part Numbers and DSCC Part Numbers AMPLIMITE Connector Series 90 (High Density Sub “D”’s) DSCC DSCC Part No. Part No. Part No. w/Grommet w/out Grommet w/out Grommet 99012SAFPRA-1 ...
Page 143
... AMP Part Number 91067-2 or MIL Part Number M81969/1-02 Insertion tip, for replacement Part Number 126195-3 Extraction tip, for replacement Part Number 126195-4 Application Tools for Series 90 (Size 22) Crimp Contacts AMP Part Number 91067-1 or MIL Part Number M81969/1-04 Insertion tip, for replacement ...
Page 144
AMPLIMITE Connectors Mating and Mounting Specifications for Series 109 and Series 90 Connectors Plug Receptacle Mating X J* Plug Receptacle Shell Sizes 1 and 2 — .280/.250 [7.11/6.35] Shell Sizes and 6 — ...
Page 145
AMPLIMITE Connectors PCB Layouts—Series 109 (Standard Density) .056 [1.42] 5144 Catalog 1308940 Dimensions are in inches and Revised 5-03 millimeters unless otherwise specified. Values in brackets www.tycoelectronics.com are metric equivalents .492 [12.50] ± .003 .125 .054 2 Plcs. ...
Page 146
AMPLIMITE Connectors PCB Layouts—Series 90 (High Density .492 [12.50] 2 Plcs. .080 [2.03] .090 [2.29] .125 ± .003 Typ. [3.18 ± 0. Holes Shell Size 1 (15 Position .926 2 Plcs. [23.52] .070 .045 ...
Page 147
AMPLIMITE Connectors PCB Layouts (Power/Coax/Signal) .125 ± .003 ± 0.08 [3.18 2 Holes .125 ± .003 [3.18 ± 0.08 2 Holes .125 ± .003 ± 0.08 [3. Holes .140 [3.56 3 Holes 5146 Catalog 1308940 Dimensions are in ...
Page 148
AMPLIMITE Connectors PCB Layouts (Power/Coax/Signal .900 [22.86] .150 .650 .125 ± .003 [3.81] [16.51] ± 0.08 [3. Holes .100 [2.54] .350 [8.89] .600 [15.24] 1.250 .400 [31.75] [10.16] 2 Plcs. 8C8 C L .893 2 Plcs. ...
Page 149
AMPLIMITE Connectors Accessories Female Screwlocks for Metal-Shell Connectors Material and Finish Standard Steel Parts — Cold rolled steel per ASTM A108, zinc plated per ASTM B633, Type II, Class SCI Stainless Steel — Passivated stainless steel Technical Documents Instruction Sheet ...
Page 150
AMPLIMITE Connectors Accessories Male Screw Retainers for Metal-Shell Connectors Material and Finish Male Screw — Steel, zinc plated clear or yellow chromate Retaining Clip — .012 [0.31] stainless steel Technical Documents Instruction Sheet — 408-7837 Metal-Shell Plug or Receptacle (Shown ...
Page 151
AMPLIMITE Connectors Accessories Standard Bushings (for Connectors with Straight Posted Contacts, PC Board Mounted) Material Aluminum Kit Numbers *Parts are individually bulk packed for multiple kit orders. Part No. Dim. A .435 205933-3 11.05 .435 205933-4 11.05 .246 443279-2 6.25 ...
Page 152
AMPLIMITE Connectors MIL-DTL-24308 vs. AMP AMPLIMITE Connectors This list is provided for reference only. In the event that a discrepancy exists between this catalog and the respective military QPL, then the QPL shall take precedence. MILITARY MILITARY PART NUMBER PART ...
Page 153
AMPLIMITE Connectors MIL-DTL-24308 vs. AMP AMPLIMITE Connectors MILITARY PART NUMBER PART NUMBER FOR ORDERING ON CONNECTOR /2 M24308/2-292F M24308/2-23F M24308/2-293F M24308/2-24F M24308/2-294F M24308/2-25F M24308/2-295F M24308/2-26F M24308/2-296F M24308/2-27F M24308/2-297F M24308/2-28F M24308/2-298F M24308/2-29F M24308/2-299F M24308/2-30F M24308/2-300F M24308/2-31F M24308/2-301F M24308/2-32F M24308/2-302F M24308/2-33F M24308/2-342F ...
Page 154
AMPLIMITE Connectors MIL-DTL-24308 vs. AMP AMPLIMITE Connectors MILITARY MILITARY PART NUMBER PART NUMBER FOR ORDERING ON CONNECTOR /4 M24308/4-17F M24308/4-11F M24308/4-18F M24308/4-12F M24308/4-19F M24308/4-13F M24308/4-20F M24308/4-14F M24308/4-21F M24308/4-15F M24308/4-22F M24308/4-16F M24308/4-259F M24308/4-1F M24308/4-260F M24308/4-2F M24308/4-261F M24308/4-3F M24308/4-262F M24308/4-4F M24308/4-263F M24308/4-5F ...
Page 155
AMPLIMITE Connectors MIL-DTL-24308 vs. AMP AMPLIMITE Connectors MILITARY PART NUMBER PART NUMBER FOR ORDERING ON CONNECTOR /23 M24308/23-7F M24308/23-7F M24308/23-8F M24308/23-8F M24308/23-9F M24308/23-9F M24308/23-10F M24308/23-10F M24308/23-11F M24308/23-11F M24308/23-13F M24308/23-13F M24308/23-14F M24308/23-14F M24308/23-15F M24308/23-15F M24308/23-16F M24308/23-16F M24308/23-17F M24308/23-17F M24308/23-19F M24308/23-19F M24308/23-20F ...
Page 156
AMPLIMITE Connectors MIL-DTL-24308 vs. AMP AMPLIMITE Connectors MILITARY MILITARY PART NUMBER PART NUMBER FOR ORDERING ON CONNECTOR /24 M24308/24-49F M24308/24-49F M24308/24-50F M24308/24-50F M24308/24-51F M24308/24-51F M24308/24-52F M24308/24-52F M24308/24-53F M24308/24-53F M24308/24-55F M24308/24-55F M24308/24-56F M24308/24-56F M24308/24-57F M24308/24-57F M24308/24-58F M24308/24-58F M24308/24-59F M24308/24-59F M24308/23-25F M24308/23-25F ...
Page 157
AMPLIMITE Connectors NASA Power/Coax/Signal Combination vs. AMP AMPLIMITE Connectors AMP PART NUMBER 448153-2 448153-3 448154-2 448154-3 211111-2 211111-3 212491-6 212491-7 212498-2 212498-3 208810-3 208810-4 212506-2 212506-4 212522-3 212522-4 446405-2 446405-3 212514-3 212514-4 212530-2 212530-3 208742-2 208742-3 212538-2 212538-3 208743-2 208743-6 ...
Page 158
AMPLIMITE Connectors NASA Series 109 and 90 vs. AMP AMPLIMITE Connectors NASA NASA PART NUMBER PART NUMBER FOR ORDERING ON CONNECTOR 311P407-1P-B-15 311P407-1P-B-15 311P407-1P-B-12 311P407-1P-B-12 311P407-2P-B-15 311P407-2P-B-15 311P407-2P-B-12 311P407-2P-B-12 311P407-3P-B-15 311P407-3P-B-15 311P407-3P-B-12 311P407-3P-B-12 311P407-4P-B-15 311P407-4P-B-15 311P407-4P-B-12 311P407-4P-B-12 311P407-5P-B-15 311P407-5P-B-15 311P407-5P-B-12 ...
Page 159
Series Modular Connectors Introduction Product Facts Modular versatility with Multimate contact capabili- ties permit multiple combi- nations of power, signal, coaxial and fiber optic cir- cuits in one basic connector configuration Choice of shell sizes for housing one, two ...
Page 160
Series Modular Connectors Introduction Type I Contacts Miniature Coaxial Contacts Locking Spring Connector Shell Power Contacts (See page 5164) Contact Current Carrying The total current capacity of each contact is dependent Capability upon the heat rise resulting from the ...
Page 161
Series Modular Connectors Module Specifications Contact Modules 4 Position 4 Position (Type I and/or Miniature (Type XII Power Contacts) COAXICON Contacts) Note: Mating face of Pin Module shown. Socket Module is mirror image. *Type I contacts cannot be used ...
Page 162
Series Modular Connectors Signal Contacts Type II, Screw Machined, Crimp Material Contact Body — Brass Retention Spring — Stainless steel Finish Contact Body — 000030 [0.00076] gold over .000050 [0.00127] Pin nickel. Gold thickness controlled on socket O.D. Retention ...
Page 163
Series Modular Connectors Signal Contacts Type III+ Precision Formed, Crimp Pin Socket Material and Finish Contact Body — Brass Retention Spring — Stainless steel Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Wire Size Ins. Range Dia. ...
Page 164
Series Modular Connectors Multimate Contacts Type VI Contacts Contact size — 16 Pin diameter — .062 [1.57] Test current — 13 amperes* Material — Copper alloy Contact Finish: A — Tin B — Gold flash over .000050 [0.00127] nickel ...
Page 165
Series Modular Connectors Multimate Contacts Type XII Power Contacts Continuous Operating Current Silver or gold — 25 amperes max. Tin-lead — 15 amperes max. Material — Copper Contact Finish A — Tin-Lead B — .000030 [0.00076] selective gold over ...
Page 166
Series Modular Connectors Multimate Contacts Miniature COAXICON Contacts Material Outer Shell — Brass per MIL-C-50 Center Conductor — Beryllium copper Inner Dielectric — Polypropylene Retention Spring — Passivated stainless steel Ferrule — Copper Finish Outer Shell, Center Conductor — ...
Page 167
Series Modular Connectors Multimate Contacts Selection Chart for Twisted Pair Leads Max. Wire Size Range Ins. Dia. (Two Wires AWG [ Combined) 28-26 0.08-0.15 .080 (Solid) 2.03 24-22 0.2-0.4 .115 (Stranded) 2.92 24-22 0.2-0.4 .160 (Solid or ...
Page 168
Series Modular Connectors Coaxial Contacts Subminiature Coax, Size 16 Precision Formed, Crimp Pin 0 .107 +.005 –.000 [ 2.718 Dia. Socket Material Outer Shell — Brass per MIL-C-50 Selection Chart for Coaxial Cable Center Conductor — Beryllium cop- per ...
Page 169
Series Modular Connectors Coaxial Contacts Subminiature Coax, Size 16 Selection Chart for Twisted Pair and Shielded Wire Precision Formed, Crimp (Continued) Finish Ferrule † — Bright tin-lead per MIL-T-10727 1 .000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and ...
Page 170
Series Modular Connectors Shell Specifications One-Module Shell 1.421 Max. [36.10] C .906 Dia. Hole [23.01] 4 Plcs. 1.691 1.371 [42.95] [34.82] .160 [4.06] Plug Shell Type Receptacle Plug (with Floating Bushings) Plug (without Floating Bushings) Notes: 1. Plugs for ...
Page 171
Series Modular Connectors Shell Specifications Two-Module Shell 1.421 Max. [36.10] C Dia. Hole .906 4 Plcs. [23.01] 2.429 [61.70] 2.104 Max. [53.44] .160 [4.06] Plug Notes: 1. Plugs for pin modules mate with receptacles for socket modules, and plug ...
Page 172
Series Modular Connectors Shell Specifications Three-Module Shell 1.421 Max. [36.10] C .906 Dia. Hole [23.01] 4 Plcs. 3.156 [80.17] Max. 2.836 [72.03] .160 [4.06] Plug Shell Type Receptacle Plug (with Floating Bushings) Plug (without Floating Bushings) Catalog 1308940 Dimensions ...
Page 173
Series Modular Connectors Accessories Cable Clamps, Straight Cable Exit Material and Finish Clamp and Shell — Die cast aluminum, zinc plated Fillister Head Screws — Cold rolled steel, zinc plated Cable Bushings — Rubber, black *Two Cable Bushings are ...
Page 174
Series Modular Connectors Accessories Strain Relief (for Three-Module Shell) Part Number 202567-1 Note: This strain relief can be used on either a plug or receptacle shell, three-module size only, refer to page 5171. Locking Latch Assembly Part Number 202832-1 ...
Page 175
... Series Modular Connectors Application Tooling CERTI-CRIMP and 626 Pneumatic Tool System CERTI-CRIMP II Hand Tools These tools are ideal for small production, prototype and experimental applica- tions. They are used for ter- minating pin and socket contacts to wire and feature ...
Page 176
... All adjustments can be made from the front of the machines without special tools. Available with crimp quality monitoring. The combination of the Stripping Module with the Entry Level Terminator (ELT) or the AMP-O-LECTRIC ...
Page 177
Series Modular Connectors Application Tooling AMPOMATOR CLS IV+ Lead-Making Machines, 356500-1, -2 Gamma 333 PC Lead- Making Machine, Three Stations, 1-528324-1 Crimp Quality Monitor (CQM), 1320420-1, -2 5176 Catalog 1308940 Dimensions are in inches and Revised 5-03 millimeters unless ...
Page 178
High Density Rectangular Connectors Introduction Product Facts Plug and receptacle connec- tors are molded plastic blocks categorized by the number of contact positions and type of material The pin body is fabricated from brass and conforms to MIL-C-50 or ASTM-B-36. ...
Page 179
High Density Rectangular Connectors Contacts Type XI Crimp Snap-In Contacts Contact Size — 20 Pin Diameter — .040 [1.02] Plated as follows A — .000030 [0.00076] gold over .000050 [0.00127] nickel B — Gold flash over .000050 [0.00127] nickel on ...
Page 180
High Density Rectangular Connectors Housings 12, 24, 36, & 48 Positions Material — See chart on page 5180 Related Product Data .242 [6.15] Contacts — Page 5178 Accessories — Pages 5186 and 5187 .342 Technical Documents — Page 5177 [8.69] ...
Page 181
High Density Rectangular Connectors Housings 106 Position Material — see chart below Related Product Data Contacts — Page 5178 Accessories — Pages 5186 and 5187 Technical Documents — Page 5177 .120 Dia. .125 R. [3.05] 4 Plcs. [3.18] .062 R. ...
Page 182
High Density Rectangular Connectors Housings 95 Position Connector with Jackscrews [15.62] Material Housing — Diallyl Phthalate Jackscrews — Stainless Steel Related Product Data Contacts — Page 5178 2.710 Technical Documents — Page 5177 [68.83] Max. 95 Position Connector with Floating ...
Page 183
High Density Rectangular Connectors Printed Circuit Board Connector 80 Position Pin Header Material and Finish Housing — Diallyl Phthalate Contacts — Brass Plated .000030 [0.00076] Gold over .000030 [0.00076] Nickel 80 Position Plug with Floating Bushings Material and Finish Housing ...
Page 184
High Density Rectangular Connectors Preloaded Housings, .025 x .025 [0.64 x 0.64] Posted Contacts for Automatic Wiring 12, 24, 36, & 48 Position Plug Assembly Material and Finish Housing — See Chart Contact Body — Brass Plated as follows A ...
Page 185
High Density Rectangular Connectors Preloaded Housings, .025 x .025 [0.64 x 0.64] Posted Contacts for Automatic Wiring 54 Position Plug Assembly Material and Finish Housing — See Chart Contact Body — Brass Plated as follows A — .000030 [0.00076] Gold ...
Page 186
High Density Rectangular Connectors Preloaded Housings, .025 x .025 [0.64 x 0.64] Posted Contacts for Automatic Wiring 106 Position Plug Assembly Material and Finish Housing — See Chart Contact Body — Brass Plated as follows A — .000030 [0.00076] Gold ...
Page 187
High Density Rectangular Connectors Accessories Center Fasteners Retaining Ring Thrust Washer Jackscrew Socket Keying .412 [10.46] .062 .077 Dia. Dia. [1.57] [1.96] Keying Plug Part Number 205120-1 5186 Catalog 1308940 Dimensions are in inches and Revised 5-03 millimeters unless otherwise ...
Page 188
High Density Rectangular Connectors Accessories 45° Shield and Cable 12, 24, 36 & 48 Position Clamps Material — Black Polysulfone 54 Position 106 Position Catalog 1308940 Dimensions are in inches and Revised 5-03 millimeters unless otherwise specified. Values in brackets ...
Page 189
... Terminating Machine, with hand tools, semi-auto- 1-471273-3 matic bench equipment or fully-automatic lead-making machines. CERTI-CRIMP II Straight Action Hand Tools (SAHT) Premium grade hand tools. Semiautomatic bench Feature ratchet control to machine for use with provide complete crimp standard-style applicators. cycle. Die sets close electrically-powered, straight line ...
Page 190
... All adjustments can be made from the front of the machines without special tools. Available with crimp quality monitoring. Specifications Width — 14 [355] Depth — 18 [457] Height — 33 [838] without reel Weight — ...
Page 191
MTC High-Performance Modular Rectangular Connectors with Removable Contacts Introduction Product Facts Low-profile rectangular design for high packaging density Environmental sealing for aerospace applications Modular components for design versatility and logistics savings Lightweight materials for weight savings Quick-disconnect mating hardware METRIC ...
Page 192
MTC High-Performance Modular Rectangular Connectors with Removable Contacts 20-Cavity Inserts MTCP-122-20 inserts are used with MTC100 1-inch and 2-inch shells. The 1-inch shell takes: One MTCP-122-20P (pin contact) or One MTCP-122-20S (socket contact) The 2-inch shell takes: One MTCP-122-20P1 and ...
Page 193
... Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 27 max. Raychem Socket Contact CTA-0165 Tools Positioner for socket contact CE-1606000 Installation process ES-61413 Contact removal tool (plastic) CTA-1160 Extraction tool for MTCP inserts CTA-0161 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 ...
Page 194
MTC High-Performance Modular Rectangular Connectors with Removable Contacts 5-Cavity Inserts 5-Cavity Inserts (Size 16) A MTCP-116-05 inserts are used with MTC100 1-inch and 2-inch shells. The 1-inch shell takes: One MTCP-116-05-P1 (pin contact) or One MTCP-116-05-S1 (socket contact) The 2-inch ...
Page 195
MTC High-Performance Modular Rectangular Connectors with Removable Contacts Hybrid Inserts Hybrids Hybrid insert combinations of size 22 and size 16 contact cavities are also possible. 2-Inch Shell—Hybrid Assembly Power and signal Shells MTC connector housing shells are available with nickel ...
Page 196
MTC High-Performance Modular Rectangular Connectors with Removable Contacts MTC Shells Ordering Information *Some combinations of shells, mating hardware and EME shielding accessories are not available. ...
Page 197
MTC High-Performance Modular Rectangular Connectors with Removable Contacts Accessories 5196 Catalog 1308940 Dimensions are in millimeters Revised 5-03 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. equivalents. Low-Profile EME Backshells Lightweight rectangular EME backshells connect the overall ...
Page 198
... AWG wires are terminat- with rail kits to accommo- ed with crimped removable date various rows and pin contacts. Servicing tools lengths of modules. required are the commonly TJS Connectors also available MIL-C-81969/14, qualified to German Army ...
Page 199
... D -65°C (-85°F) Altitude Immersion — Insulation resistance shall not fall below 5,000 megohms after being subjected to three, 70,000-foot [21,336m] altitude immersion cycles in salt water. Contacts, Sealing Plugs and Assembly Tools Contacts and Sealing Plugs Insertion/Removal Tools Part Numbers Size Commercial 21(22HD) — ...
Page 200
Terminal Junction System (MIL-T-81714 and Commercial) Feedback and Feedthru Terminal Junction Modules MIL-T-81714 Terminal Junction module blocks are available in sizes 12, 16, 20, 22 and 22HD. The size 12 and 16 feedback blocks have eight cavities each. The size ...