91388-1 TE Connectivity, 91388-1 Datasheet - Page 4

• Manufacturer Part Number: 91388-1
• Description: Crimp Tool
• Manufacturer: TE Connectivity
• Series: PRO-CRIMPER IIIr
• Type: Crimpersr

Specifications of 91388-1

• Wire Size (awg): 22-18
• Crimp Application: Contacts
• Rohs Compliant: NA
• Product: Crimping, Stripping & Cutting Tools & Drills
• Description/function: Pro-Crimper and die
• Fits Cable/wire: 22-18 AWG
• Lead Free Status / RoHS Status: Supplier Unconfirmed
• For Use With: 4.2 Mm PE Series PCB Connectors
• Lead Free Status / Rohs Status: RoHS Exempt Product

6. CRIMP HEIGHT INSPECTION
This inspection requires the use of a micrometer with
a modified anvil. Tyco Electronics recommends the
modified micrometer (Crimp Height Comparator
RS–1019–5LP) which may be purchased from:
Proceed as follows:
4 of 5
CAUTION
Shearer Industrial Supply Co.
717–767–7575
4. Hold the contact in position and squeeze the
tool handles together until ratchet engages
sufficiently to hold the contact in position. Do NOT
deform insulation barrel or wire barrel.
5. Insert stripped wire into contact insulation and
wire barrels until it is butted against the wire stop,
as shown in Figure 3.
6. Holding the wire in place, squeeze tool handles
together until ratchet releases. Allow tool handles
to open and remove crimped contact.
NOTE
7. Check the contact’s crimp height as described in
Section 6, CRIMP HEIGHT INSPECTION. If
necessary, adjust the crimp height as described in
Section 7, CRIMP HEIGHT ADJUSTMENT.
1. Refer to Figure 4 and select a wire (maximum
size) for each crimp section listed.
2. Refer to Section 5, CRIMPING PROCEDURE,
and crimp the contact(s) accordingly.
3. Using a crimp height comparator, measure the
wire barrel crimp height as shown in Figure 4. If the
crimp height conforms to that shown in the table,
the tool is considered dimensionally correct. If not,
the tool must be adjusted. Refer to Section 7,
CRIMP HEIGHT ADJUSTMENT.
The crimped contact may stick in the crimping
area, but the contact can be easily removed by
pushing downward on the top of the locator (see
Figure 3).
Damaged contacts may not be used. If a
damaged contact is evident, it must be cut from
the wire and replace with a new one.
or
VALCO
610–691–3205
PRO–CRIMPER III Hand Tool Assembly 91388–1
7. CRIMP HEIGHT ADJUSTMENT
AWG (MAX)
WIRE SIZE,
1. Remove the lockscrew from the ratchet
adjustment wheel.
2. With a screwdriver, adjust the ratchet wheel
from the locator side of the tool.
Modified
Anvil
20
18
Position
Point on
Center of
Wire Barrel
Opposite
Seam
Ratchet
Adjustment
Wheel
Lock–Screw
(Typ)
Screwdriver
(WIRE SIZE MARKING)
CRIMP SECTION
22–20
Figure 4
Figure 5
18
(Figure 5)
“A”
TOLERANCE (+)
CRIMP HEIGHT
0.99 +0.051
[.039 +.002]
1.22 +0.051
[.048 +.002]
DIM. (A) AND
408–8918
Rev O