MS3456W22-22S Conesys, MS3456W22-22S Datasheet

MS3456W22-22S

Manufacturer Part Number

MS3456W22-22S

Description

Conn MIL-DTL-5015 Circular SKT 4 POS Crimp ST Cable Mount 4 Terminal 1 Port

Manufacturer

Conesys

Type

MIL-DTL-5015 Circularr

Datasheet

1.MS3454W32-17S.pdf (23 pages)

Specifications of MS3456W22-22S

Gender

Termination Method

Crimp

Mounting

Cable Mount

Body Orientation

Straight

Current page: 1 of 23
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Features and Application

The threaded coupling, environmentally sealed

MIL-DTL-5015 Series III connector with rear-removable

crimp contacts was developed to replace the earlier solder

type. This redesigned connector is intermateable and

intermountable with the MIL-DTL-5015 Series I solder type

(MS310*) as well as the MIL-DTL- 83723 Series II (USAF)

crimp type and MIL-DTL-5015 Series II Front Release

(MS340*). Thus, it provides for a minimum effort and high

economy upgrade for existing applications.

These connectors are recommended for a wide range of

applications, from commercial/industrial and mass

transportation systems to the most stringent high reliability

defense and aerospace requirements.

This family of connectors is offered in four receptacle

mounting conﬁgurations. They include two square ﬂange

receptacles, both wall and box mounting; cable connecting

receptacles; and jam nut receptacles which incorporate “O”

ring seals, designed for rear panel “D” hole mounting.

Two plug styles are offered - standard plug with captivated

coupling nut retained by a combination “L” washer and

retaining ring to prevent inadvertent disassembly and a

self-locking, anti-decoupling plug, which eliminates the need

for safety wiring.

Eighty-eight insert arrangements per MIL-STD-1651 are tooled

and qualiﬁed to MIL-DTL-5015, utilizing 1 to 85 contacts.

Contacts come in sizes 16, 12, 8, 4 and 0, terminating wire

sizes from 20 gauge to 0 gauge.

These connectors are available in wide range of shell

materials and ﬁnishes. Aluminum shells are offered in

both electroless nickel and olive drab cadmium to both

commercial and MS callouts. Other ﬁnishes such as anodic

and zinc cobalt are available upon request to commercial

callouts only. In addition, we offer passivated stainless steel

shells with both standard and ﬁrewall-rated inserts, and

carbon steel shells with ﬁrewall inserts.

Lockwiring Eliminated –

need for lockwiring.

www.conesys.com

MIL-DTL-5015

Features and Application

Series III (Rear Release)

Self-locking plug eliminates the

–

Universal I/R Tool –

for both insertion and removal of contacts.

Insert Polarization –

in mating of adjacent connectors having identical insert

arrangement.

Closed-Entry Socket Insert –

lead-in chamfers for positive alignment of pins (even partially

bent within pre-established limits) with sockets.

Interfacial Pin Insert Seal –

around each pin, which mate into lead-in chamfers of hard

face socket insert, provide individual contact sealing.

Interfacial seal is never touched by service tools.

Elastomer Wire Sealing Grommet –

range of wire diameters is assured by a triple wire seal in each

cavity at the rear of the connector.

Superior Contact Stability –

system features a stamped beryllium-copper retaining clip

captivated by molded-in shoulders of each contact cavity in

the insulator. A rear-inserted M81969 plastic tool expands

the tines beyond the shoulder, releasing the contact.

A single, expendable plastic tool is used

Alternate insert clocking positions aid

Raised moisture barriers

Rear release crimp contact

Hard dielectric socket face has

Sealing over a wide

sales

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Related parts for MS3456W22-22S

MS3456W22-22S Summary of contents

Page 1

... Lockwiring Eliminated – Self-locking plug eliminates the need for lockwiring. www.conesys.com www.conesys.com Universal I/R Tool – A single, expendable plastic tool is used for both insertion and removal of contacts. Insert Polarization – Alternate insert clocking positions aid in mating of adjacent connectors having identical insert arrangement ...

Page 2

... C 3000 * Not MS approved, available to Aero-Electric part number only used by designer only as a guide. www.conesys.com Performance Speciﬁcations Shock and Vibration Requirements Wired, mated connectors shall not be damaged, coupling ring shall not loosen, and there shall be no interruption of electrical continuity longer than 10 microseconds when ...

Page 3

... No spares or seal plugs for contact sizes 0 and 4 are provided. For contact size 8, no contact spares are provided, but seal plugs are included. In addition, one insertion/removal tool of each size is included. www.conesys.com MS34 50 L 14S - ...

Page 4

... UNEF .125 3. 1/2-18 UNEF .125 3. 3/4-18 UNS .125 3.18 32 2-18 UNS .125 3. 1/4-16 UN .125 3. 1/2-16 UN .125 3.18 www.conesys.com L MAX MATING THREAD BLUE COLOR BANDS Note 1: L MAX Note 2: Maximum grommet O.D. is same as AE551 on next page +.79 -.000 -.00 (TP) ±.031 ±.79 ...

Page 5

... UNS 1.465 37.21 2.125 32 2-18 UNS 1.715 43.56 2.125 36 2 1/4-16 UN 1.930 49.02 2.125 40 2 1/2-16 UN 2.145 54.48 2.125 www.conesys.com L MAX M A MATING THREAD S V BLUE COLOR BANDS L M MAX 8, 4 & 0 +.031 +.79 Contacts -.000 -.00 mm inch mm inch ...

Page 6

... UN 2.250 57.15 1.662 40 2 1/2-16 UN 2.500 63.50 1.662 www.conesys.com M A MATING THREAD BLUE COLOR BAND Note 1: The insulation material shall be above, ﬂush with more than .015 inches (.38 mm) below the metal shell. Note 2: At time of catalog printing, MS3452 was not superseded by SAE document - AS34521 ...

Page 7

... E MAX D .180(4.57) .165(4.19) .196(4.98) .186(4.72) BLUE COLOR BAND F MATING THREAD PANEL THICKNESS .128(3.25) MAX .032(.81) MAX SAFETY WIRE HOLE (3 EQALLY SPACED) Note: Maximum grommet O.D. is same as page ...

Page 8

... Tolerance for this dimension is ± .003(.08) www.conesys.com H MAX B C MATING THREAD BLUE COLOR BAND 3x .035(.89) SAFETY WIRE HOLES EQUALLY SPACED Note: At time of catalog printing, MS3456 was not superseded by SAE document - AS34561. ...

Page 9

... UNEF 1-7/16-18UNEF 28 1 3/4-18 UNS 1-3/4-18UNS 32 2-18 UNS 2-18UNS 36 2 1/4-16 UN 2-1/4-16UN 40 2 1/2-16 UN 2-1/2-16UN * Tolerance for this dimension is ± .003(.08) www.conesys.com L MAX D A MATING THREAD BLUE COLOR BAND B ACCESSORY THREAD C D Maximum ±.005 ±.13 Maximum inch mm inch ...

Page 10

... MIL-DTL-5015 Series III, Rear Release Flange and Jam Nut Receptacles Panel Cutouts Classes L, LS, W Classes KS, KT +.010 +.25 +.010 ±.25 -.005 -.13 -.005 mm inch mm inch 14.27 ...

Page 11

... Bushings are ordered separately. Note 1: 16S socket contacts are only used in shell sizes 8S, 10S, 10SL, 12S, 14S and 16S. Note 2: Test Current and Maximum Voltage Drop when tested with silver-plated wire at 25°C. www.conesys.com Socket Contacts Military No. Military No. N/A M39029/30-217 MS27488-16-1 ...

Page 12

... M39029/29-216 M39029/30-222 I/R = Insertion/Removal * 16S socket contact is only used in shell sizes 8S, 10S, 10SL, 12S, 14S and 16S. www.conesys.com Contact Installation Instructions 3. Place the correct insertion tool on the contact so that the wire runs along the groove in the tool. (Tool tip will butt against the shoulder.) Hold the plug or receptacle body ﬁ ...

Page 13

... Yes 16S-4 Yes Yes 16S-5* Yes Yes 16S-8 Yes Yes * Inactive for new design ** Pin contact is size 16, socket contact is size 16S *** Service Rating = Inst. for classes KS and KT only. www.conesys.com MASTER KEYWAY(KEY SHELL Contacts Total Quantity by Size Service Qty Size Rating 1 1 16/16S** ...

Page 14

... Yes Yes 14 20-29 Yes Yes 17 20-33 Yes Yes 11 22-1* Yes Yes 2 * Inactive for new design www.conesys.com MIL-DTL-5015 Series III (Rear Release) Insert Availability, Contact Information and Clocking Contacts Quantity by Size Service Contact Qty Size Rating Location B,C,F Inst. All others ...

Page 15

... Yes 5 24-20 Yes Yes 11 24-21 Yes No 10 24-22 Yes Yes 4 24-27 Yes Yes 7 24-28 Yes Yes 24 * Inactive for new design ** Alternate positions X, Y are cancelled after June 26, 1968. www.conesys.com Contacts Quantity by Size Service Contact Qty Size Rating Location All All All ...

Page 16

... Yes Yes 6 32-1 Yes Yes 5 32-3 Yes Yes 9 32-5* Yes Yes 2 32-6 Yes Yes 23 * Inactive for new design www.conesys.com MIL-DTL-5015 Series III (Rear Release) Insert Availability, Contact Information and Clocking Contacts Quantity by Size Service Contact Qty Size Rating Location A B,D,F ...

Page 17

... Yes 31 36-10 Yes Yes 48 40-10 Yes Yes 29 40-56 Yes Yes 85 * Inactive for new design ** Alternate positions U (100 degrees) and V (260 degrees) are also available per MIL-STD-1651. www.conesys.com Contacts Quantity by Size Service Contact Qty Size Rating Location 4 16 Inst. A,B,h All others ...

Page 18

... 16-12 16S # 18-4 18-5 4- #16 1- #16 18-11 18-12 5- #12 6- #16 * Inactive for new design www.conesys.com Insert Arrangements (Pin Front View) for MIL-DTL-5015 Connectors Insert Arrangements Views 10SL-4 12-5 12S-3 2- #16 1- # 14S-6 14S-7 14S-9* 6- #16 3- # 16S-4 16S- ...

Page 19

... MIL-STD-1651 Insert Arrangements (Pin Front View) for MIL-DTL-5015 Connectors 20-4 20-7 4- # 20-15 20-16 7- #12 7- #16 20-24* 20-27 2- #16 14- # 22-2 22 #12 * Inactive for new design www.conesys.com Insert Arrangements Views 20-8 4- #16 20-17 1- #16 20-29 17- # 22-12 3- #16 – 64 – 20-11* 20-14 13- #16 ...

Page 20

... 22-18 22-19 8- #16 14- # 22-27 22-33* 1- #8, 8- # 24-7 24-9* 14- #16 24-20 24-21 9- #16, 2- #12 9- #16 Inactive for new design www.conesys.com Insert Arrangements (Pin Front View) for MIL-DTL-5015 Connectors Insert Arrangements Views 22-20 24 24- 24- – 65 – MIL-STD-1651 22-22 22- # 24-4 24-6 3- #16 ...

Page 21

... Insert Arrangements (Pin Front View) for MIL-DTL-5015 Connectors 28-1 6- #12 28-8 2- #12, 10- # 28-15 35- # 28-21 37- #16 * Inactive for new design www.conesys.com Insert Arrangements Views 28-2 28-3 12- #16 28-9 28-11 6- #16, 6- #12 18- #16 28-16* 28-19 20- #16 6- #16 28-22 32-1 3- #16 #12 – 66 – 28-5 2- #16, 1- #12 ...

Page 22

... 32- 32-10* 3- #16 32- Inactive for new design www.conesys.com Insert Arrangements (Pin Front View) for MIL-DTL-5015 Connectors Insert Arrangements Views 32-6 32-7 28- #16, 7- #12 16- #16, 2- #12 32-15 32-17 6- #12 32-73 36-3 46- #16 3- #12 – 67 – MIL-STD-1651 32-8* 24- #16 32-22 54 sales aero-electric.com ...

Page 23

... MIL-STD-1651 Insert Arrangements (Pin Front View) for MIL-DTL-5015 Connectors 36 36-9 14- #16, 14- #12 www.conesys.com Insert Arrangements Views 36-7 40- #16 36-10 48- # 40-56 85- #16 – 68 – 36-8 46- #16 40-10 16- #16 sales aero-electric.com @ ...

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