48-7191 AMPHENOL AEROSPACE, 48-7191 Datasheet

Page 1

...

Page 2

... General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Contacts and Accessories for MIL-C-26500 Connectors Crimp Contacts, Special Application Contacts, Sealing Plugs, Sealing Gaskets . . . . . . . . . 27 Shielded/Coaxial Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29 Contact Termination Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Contact Termination Tools (48 Series Assembly Instructions (Contact Termination/Insertion/Removal 32, 33 Cable Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 35 Dummy Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Protection Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Sales Office Listing ...

Page 3

... Boeing specification contacts • Aluminum and stainless steel cable supports; aluminum dummy receptacles • Contact crimping/ installation/removal tools for Amphenol 48 series and Pyle-National MIL-C-26500 series ® * For more information on other Amphenol /Pyle consult Amphenol, Sidney, NY. ® ® ...

Page 4

MIL-C-26500 Connectors features ® ® Amphenol /Pyle MIL-C-26500 Connectors are qualified to Mil- itary Specification MIL-C-26500, as well as numerous high per- formance customer specifications. As the chart below indicates, these connectors are available with aluminum or stainless steel shells ...

Page 5

MIL-C-26500 specifications TEST REQUIREMENTS Air Leakage (Classes & K) Altitude Immersion (Classes & K) Contact Retention (Classes & K) Collet Retention Contact Insertion Force (Classes & K) Coupling ...

Page 6

... For Connectors Size 8 and 105° 140° 215° 265° 6 102° 132° 248° 320° 80° 118° 230° 312° 35° 140° 205° 275° 9 64° 155° 234° 304° ...

Page 7

MIL-C-26500 aluminum/stainless steel, threaded/bayonet coupling THREADED COUPLING PYLE ZZY MS2426X( )TXX Shell Style (Stainless Steel pictured) Square Flange Mounted Receptacle Threaded Coupling Single Hole (D-Hole) Mounted Receptacle Threaded Coupling Straight Plug Threaded Coupling BAYONET COUPLING PYLE ZZW MS2426X( )BXX Shell ...

Page 8

MIL-C-26500 aluminum/stainless steel ratchet lock coupling RATCHET LOCK PLUG PYLE ZZY Shell Style (Stainless steel only) Ratchet Lock Plug Non-Decoupling * See how to order, page 7, for further description of hardware classes. ** See how to order, page 7, ...

Page 9

MIL-C-26500 – how to order aluminum/stainless steel, threaded/bayonet/ratchet lock coupling Military Designation Sample ordering number: Shell Style MS24264 – Square Flange Receptacle MS24265 – Single Hole Mounting Receptacle MS24266 – Straight Plug Class R – Aluminum, non-conductive (black anodize finish) ...

Page 10

MIL-C-26500 – how to order aluminum/stainless steel, ratchet lock plug, mating flange receptacle ® ® Amphenol /Pyle connectors are specifically designed to meet high vibration requirements above and beyond the specification require- ments of MIL-C-26500. The plug connector features a ...

Page 11

... Hole Mount Mount Centers Min. Hole Min. Hole T ±.005 Y Z .594 .606 .443 .719 .748 .572 .812 .913 .760 .906 .980 .822 .969 1.107 .948 1.062 1.209 1.072 1.156 1.325 1.197 1.250 1.452 1.322 1.375 1.577 1.448 1.562 1.827 1.700 ...

Page 12

D-Hole Mounted Receptacle aluminum/stainless steel threaded coupling Aluminum Connector Cable Support Thread M including Contacts Alum. Shell Steel UNEF-2A Size NS-2A Modified .563-36 .562-24 12** NA .750-20 14 .803-36 .812-20 16 .930-36 .937-20 18 1.036-36 1.062-18 ...

Page 13

... Coupling Nut Dia S Max. Shell Dia. T +.000 Steel Alum. –.005 NA .776 .424 .826 .906 .526 .996 1.078 .696 1.066 1.141 .765 1.193 1.266 .892 1.299 1.375 .998 1.424 1.510 1.123 1.549 1.625 1.248 1.674 1.670 1.373 1.912 NA 1.623 ...

Page 14

... Mounting Back Front Hole Mount Mount Centers Min. Hole Min. Hole T ±.005 Y Z .594 .606 .443 .719 .748 .572 .812 .913 .760 .906 .980 .822 .969 1.107 .948 1.062 1.209 1.072 1.156 1.325 1.197 1.250 1.452 1.322 1.375 1.577 1.447 ...

Page 15

D-Hole Mounted Receptacle aluminum/stainless steel bayonet coupling Cable Support Thread M Alum. Shell Steel UNEF-2A Size NS-2A Modified 08** NA .437-28 10 .563-36 .562-24 12** NA .750-20 14 .803-36 .812-20 16 .930-36 .937-20 18 1.036-36 1.062-18 20 1.161-36 1.187-18 22 ...

Page 16

... Coupling Nut Dia S Max. Shell Dia. T +.000 Steel Alum. –.005 NA .762 .424 .848 .904 .526 1.018 1.076 .696 1.087 1.122 .765 1.214 1.264 .892 1.320 1.373 .998 1.445 1.503 1.123 1.570 1.623 1.248 1.695 1.752 1.373 ...

Page 17

... NA 22 1.286-36 1.437-18 24 1.411-36 1.562-18 28 1.661-36 1.812-16 15 STAINLESS STEEL Pyle ZZY-RC-12XX* Series Military Class complete order number, see how to order, page 7. Shell Dia S Dia .931 .526 1.111 .696 1.175 .765 1.302 .892 1.408 .998 NA NA 1.658 1.248 1.783 1.373 2.038 1.623 ...

Page 18

... Receptacle Mounting Back Mount Front Mount Hole Centers Hole (min.) Hole (min.) T ±.005 .719 .706 .635 .812 .885 .760 .906 .947 .885 .969 1.072 1.010 1.062 1.197 1.072 1.156 1.322 1.197 1.250 1.447 1.322 1.375 1.572 1.448 1.562 1.822 1.760 ...

Page 19

... Receptacle Short Skirt – Aluminum – Bayonet Coupling Shorter, lighter, and more economical than the standard MIL-C-26500 connector recepta- cles, the 48 Series receptacle short skirt comes in two versions: with standard flange and with reduced flange. Both versions are 1.100” long which is .275” shorter than the length of the standard MIL-C-26500 connector. They have molded epoxy fiberglass inserts and can operate continuously up to 125° ...

Page 20

... Space savings design • Color coded connector halves - red or blue RECEPTACLE PLUG Receptacle Wire Splice Amphenol Amphenol 48 Series 10- Part Part Number Number 48-7191 10-804342 48-7191-1 10-804342-1 Plug Wire Splice Amphenol Amphenol 48 Series 10- Part Part Number Number 48-7190 10-804341 48-7190-1 10-804341-1 ...

Page 21

MIL-C-26500 – Firewall Class K Class K stainless steel threaded coupling THREADED COUPLING, FIREWALL PYLE FPK, FPL, FP5K MS2761X-KXXTXX Shell Style (Firewall stainless steel only) Square Flange Mounted Receptacle Threaded Coupling Single Hole (D-Hole) Mounted Receptacle Threaded Coupling Straight Plug ...

Page 22

MIL-C-26500 – Firewall Class K Class K stainless steel bayonet coupling BAYONET COUPLING, FIREWALL PYLE FYL MS2761X-KXXBXX Shell Style (Firewall stainless steel only) Square Flange Mounted Receptacle Bayonet Coupling Single Hole (D-Hole) Mounted Receptacle Bayonet Coupling Straight Plug Bayonet Coupling ...

Page 23

MIL-C-26500 – Firewall, Class K how to order Class K stainless steel, threaded/bayonet/ratchet lock coupling Military Designation Sample ordering number: Shell Type MS27613 – Square Flange Receptacle MS27614 – Single Hole Mounting Receptacle MS27615 – Straight Plug Class K – ...

Page 24

... To complete order number, see how to order, page 21. Back Front Hole Mount Mount Centers Min. Hole Min. Hole T ±.005 .812 .913 .760 .906 .980 .822 .969 1.107 .948 1.062 1.209 1.072 1.250 1.452 1.322 1.375 1.577 1.422 1.562 1.827 1.700 ...

Page 25

Firewall Class K D-Hole Mounted Receptacle Class K stainless steel, threaded/bayonet coupling Cable Shell Support Size Thread 12** .733-36 14 .803-36 16 .930-36 18 1.036- 22** 1.286- designates ...

Page 26

... Pyle FPK-11XX* Series MS27615KXXTXX* Military Class K BAYONET COUPLING Class K Stainless Steel Pyle FYL-11XX* Series MS27615KXXBXX* Military Class complete order number, see how to order, page 21. Shell Dia. 2 Dia 1.018 .696 1.087 .765 1.214 .892 1.320 .998 NA NA 1.570 1.248 1.695 1.373 NA 1.623 ...

Page 27

... RATCHET LOCK PLUG Threaded Coupling Class K Stainless Steel Pyle FPK-12XX* Series MS27615KXXSXX Military Class complete order number, see how to order, page 21. Shell Dia. Dia .931 .526 1.111 .696 1.175 .765 1.302 .892 1.408 .998 NA NA 1.658 1.248 1.783 1.373 2.038 1.623 ...

Page 28

Hermetic MIL-C-26500 Connectors hermetically sealed ® ® Amphenol /Pyle is an experienced supplier of highly reliable her- metic connectors for the aircraft industry. Amphenol’s ZZL and ZZB series of hermetic receptacles are designed to the requirements of MIL-C-26500, and are ...

Page 29

... M39029/31 229 MS24254-16P 12 M39029/31 235 MS24254-12P * Add – H139 for Boeing Marking for Pin/Socket, Standard Plating. Add – H148 for Boeing Marking for Pin/Socket, Select Plate. Amphenol /Pyle Special Application Contacts ® ® Copper Alloy, Rhodium plated Contacts† Contact Amphenol/Pyle ...

Page 30

... Contact Type next page) 48-1226-02 Pin 48-1227-02 Socket Type 1 48-1227-50 Socket #1 Shielded 48-1226-57 Pin 48-1227-57 Socket Type 2 48-1226-51, -54 Pin #1 Shielded 48-1227-51, -54, -56 Socket Type 3 48-1226-55 Pin #1 Shielded 48-1227-55 Socket 48-2187-02 Pin 48-2188-02 Socket Type 4 #2 Shielded 48-2187-50, -51 Pin 48-2188-50, -51, -53, -54 Socket ...

Page 31

Shielded/Coaxial Contacts, cont. for MIL-C-26500 cylindrical connectors Cable Stripping Strip cable jacket, braid and dielectric to the dimensions shown in the table on page 28. Make all cuts square and sharp, being careful not to nick braid, dielectric, or center ...

Page 32

Accessories - contact terminating tools for MIL-C-26500 cylindrical connectors Contact Crimping Tools Contact Insertion Tools Contact Removal Tools Contact Termination Use table below to determine correct wire stripping length for your wire sizes. When stripping the wire, avoid nicking wires ...

Page 33

... Accessories - contact terminating tools for 48 Series MIL-C-26500 connectors Crimping Tools for Shielded Contacts Amphenol Tool 357-100 Amphenol Tool 294-529 or 294-528 Standard Crimping Tool for Power Contacts Contact Insertion Tools Contact Size Amphenol Part No. 20 294-88 16 294-96 #12 Shielded 294-72 #2 Shielded 294-128 For Crimping ...

Page 34

Assembly Instructions for MIL-C-26500 Connectors Contact Termination Contacts should be crimped to the wire with MS Standard hand crimping tools or specification automatic crimping machines. When stripping the wire avoid nicking wires or damaging the insula- tion ...

Page 35

Assembly Instructions for MIL-C-26500 Connectors, cont. Contact Insertion into the Connector The following steps are recommended for assembly. Contact Removal from the Connector A contact is removed from the connector insert with the extraction tool as follows: Panel Mounting NOTE: ...

Page 36

... MS27291-2 ZZL-R-5312-A MS27291-201 ZZL-M-5312 14 MS27291-3 ZZL-R-5314-A MS27291-301 ZZL-M-5314 16 MS27291-4 ZZL-R-5316-A MS27291-401 ZZL-M-5316 1.106 18 MS27291-5 ZZL-R-5318-A MS27291-501 ZZL-M-5318 1.231 20 MS27291-14 ZZL-R-5320-A MS27291-801 ZZL-M-5320 1.356 22 MS27291-6 ZZL-R-5322-A MS27291-601 ZZL-M-5322 1.481 24 MS27291-15 ZZL-R-5324-A MS27291-901 ZZL-M-5324 1.606 Standard Straight Support (L = .781) Amphenol/ Amphenol No. Pyle No. Pyle No ...

Page 37

... Amphenol A Dia. Size MS No. No. Max. 8 MS27557-1 48-2222-08000 .672 10 MS27557-2 48-2222-10000 .797 12 MS27557-3 48-2222-12000 1.016 14 MS27557-4 48-2222-14000 1.110 16 MS27557-5 48-2222-16000 1.234 18 MS27557-6 48-2222-18000 1.360 20 MS27557-7 48-2222-20000 1.485 22 MS27557-8 48-2222-22000 1.610 24 MS27557-9 48-2222-24000 1.735 Thread Max. Max. Max Max UNEF-2B .672 1.200 .938 ...

Page 38

... How to Order Bayonet Threaded Equivalent MS Amphenol Part No. Part No. MS27297-1 48-172-10000 MS27297-2 48-172-12000 MS27297-3 48-172-14000 MS27297-4 48-172-16008 MS27297-5 48-172-18000 MS27297-8 48-172-20000 MS27297-6 48-172-22000 MS27297-9 48-172-24000 Equivalent MS Part No. MS27296-1 MS27296-2 MS27296-3 MS27296-4 MS27296-5 MS27296-8 MS27296-6 MS27296-9 ...

Page 39

... How to Order Threaded Cap & Chain Plug Receptacle Amphenol Equivalent MS Amphenol Part No. Part No. Part No. 48-2340-10 MS27292-1 48-2301-10 48-2340-12 MS27292-2 48-2301-12 48-2340-14 MS27292-3 48-2301-14 48-2340-16 MS27292-4 48-2301-16 48-2340-18 MS27292-5 48-2301-18 48-2340-20 MS27292-8 48-2301-20 48-2340-22 MS27292-6 48-2301-22 48-2340-24 MS27292-9 48-2301-24 For Threaded Receptacle Equivalent MS Part No ...