41899 TE Connectivity, 41899 Datasheet - Page 18

• Manufacturer Part Number: 41899
• Description: SPL AMVAR 1500-5000 020TPBR
• Manufacturer: TE Connectivity
• Type: Splice Terminalr

Specifications of 41899

• Body Plating: Tin
• Body Material: Brass
• Product Depth (mm): 3.5mm
• Rohs Compliant: YES
• Product Type: Splice
• Insulation Support: Non-Insulation Support
• Wire/cable Type: Magnet Wire
• Serrations: With Serrations
• Number Of Serrations: 5
• Splicing Type: Thru
• Strip Type: End Feed
• Finish: Tin
• Body Shape: Style C
• Proprietary Name: AMPLIVAR
• Wire/cable Size (cma): 1,500 – 5,000
• Stock Thickness (mm [in]): 0.51 [0.020]
• Crimp Width (mm [in]): 2.79 [0.110]
• Rohs/elv Compliance: RoHS compliant, ELV compliant
• Lead Free Solder Processes: Not relevant for lead free process
• Rohs/elv Compliance History: Always was RoHS compliant
• Packaging Method: Strip
• Lead Free Status / RoHS Status: Compliant

AMPLIVAR Product
Terminator (APT)
Product Facts
Specifications
Weight — Approximately 150 lb
[68 kg] with CQM
Width — 38 [965] with CQM and
product reel
Depth — 35 [889]
Height — 14 [356]
Electrical — 120 VAC, 60 Hz, 1 A, 1f,
or 240 VAC, 50 Hz, .5 A, 1f
Air — 80-100 psi [5.52-7.59 bar],
22 scfm [0.000141 m3/s]
(679984-1) for direct connect
No need to strip magnet
wire
Connects up to 3 wires in
1 splice
Crimp Quality Monitor
(CQM) system measures
crimp heights
Machine shut height easily
adjusts in .0005 [0.013]
increments
Quick-change tooling with-
out major shut-height
adjustments
APT III A with vertical base
terminals
Dimensions are in inches and
Dimensions are in inches and
millimeters unless otherwise
millimeters unless otherwise
specified. Values in brackets
specified. Values in brackets
are metric equivalents.
are metric equivalents.
Magnet Wire Terminals and Termination Systems
AMPLIVAR and Cluster Blocks Application Tooling
For pigtail splices or direct
connection of contacts to
magnet wire, the AMPLIVAR
Product Terminator (APT)
and strip-form AMPLIVAR
products offer a fast and
efficient system, with no
need to strip mag-wire
insulation. To apply a splice
or contact, simply place the
wires in the target area and
depress the foot switch. The
machine automatically
shears the splice or contact
from the strip, crimps it,
shears off excess wire, and
advances the next splice or
contact into position.
APT semi-automatic bench
machines are available in
two versions: the IIIA with
automatic precision
adjustment controlled by
the Crimp Quality Monitor
(CQM), and the IIE with
manual precision
adjustment.
Dimensions are shown for
Dimensions are shown for
reference purposes only.
reference purposes only.
Specifications subject to change.
Specifications subject to change.
With CQM, the APT IIIA
assists in achieving 6-sigma
processing capability. In
addition to providing 100%
inspection and automatic
adjustment of crimp heights
as needed, the CQM also
evaluates the quality of
each crimp. If a
questionable crimp is
detected, visual and
audible alarms alert the
operator.
For operations with multiple
wire sizes, the APT IIIA
provides programmable
sequencing of different
crimp-height settings, and
it can store up to 2,000
different programs of 7
different settings each. The
maximum time to auto-
adjust between
programmed crimp heights
is 2 seconds.
APT III A
Technical Support
Technical Support
USA: 1-800-522-6752
USA: 1-800-522-6752
Canada: 1-905-475-6222
Canada: 1-905-475-6222
Mexico: 01-800-733-8926
Mexico: 01-800-733-8926
The lower cost, manual
adjust IIE is a simpler
version without CQM
capability, with the
advantage of faster set-up
times.
To avoid the need to
change product reels when
wire combinations are
smaller than the CMA range
of the splice or contact, an
optional stuffer (part no.
679323-1 for APT IIIA, part
no. 679323-2 for APT IIE.)
inserts a stuffer wire into
the splice or contact prior
to crimping, increasing
the total CMA to the
recommended range. The
wire stuffer unit is for pigtail
splices only.
www.tycoelectronics.com
www.tycoelectronics.com
Catalog 82221
Revised 10-02
APT II E
63