1604040-1 TE Connectivity, 1604040-1 Datasheet - Page 12

• Manufacturer Part Number: 1604040-1
• Description: CONTACT, 4AWG, CRIMP
• Manufacturer: TE Connectivity
• Type: Contactr
• Series: 175 AMPr

Specifications of 1604040-1

• Body Orientation: Straight
• Housing Material: Not Required
• Number Of Contacts: 1POS
• Number Of Ports: 1Port
• Number Of Terminals: 1
• Current Rating (max): 175A
• Pitch (mm): Not Requiredmm
• Contact Material: Copper
• Operating Temp Range: -20C to 105C
• Voltage Rating Max: 600VDC/600VAC
• Mounting Style: Cable
• Termination Method: Crimp
• Contact Plating: Silver
• Product Length (mm): 59.7mm
• Connector Type: Contact, Crimp
• Current Rating: 180A
• Contact Termination: Crimp
• Rohs Compliant: Yes
• Voltage Rating: 600 VAC/VDC
• Wire Gauge Range: 4
• Product Type: Contact
• Barrel Type: Closed Barrel
• Ul File Number: E28476
• Wire/cable Type: Discrete Wire
• Termination Method To Wire/cable: Crimp
• Contact - Rated Current (a): 175
• Awg > 0: No
• Operating Voltage Reference: AC, DC, AC/DC
• Operating Voltage (vac): 600
• Operating Voltage (vdc): 600
• Hot Pluggable: No
• Wire/cable Size (awg): 4
• Wire/cable Size (mm²): 21
• Wire/cable Size (cma): 41,444
• Profile Height (y-axis) (mm [in]): 13.00 [0.512]
• Length (x-axis) (mm [in]): 59.60 [2.350]
• Width (z-axis) (mm [in]): 13.00 [0.518]
• Wire Type: Stranded
• Contact Plating, Mating Area, Material: Silver
• Contact Plating, Mating Area, Thickness (µm [?in]): 1.27 [50]
• Contact Type: Pin/Socket
• Contact Design: Cold-headed
• Ul Flammability Rating: UL 94V-0
• Rohs/elv Compliance: RoHS compliant, ELV compliant
• Lead Free Solder Processes: Not relevant for lead free process
• Rohs/elv Compliance History: Always was RoHS compliant
• Agency/standard: UL
• Ul Rating: Recognized
• Ul Voltage Rating (vac): 600
• Ul Voltage Rating (vdc): 600
• Applies To: Wire/Cable
• Accepts Wire Material: Copper
• Contact Transmits (typical Application): Power
• Application Use: Wire-to-Wire
• Packaging Method: Loose Piece
• Lead Free Status / RoHS Status: Compliant
• For Use With: 175 AMP, 180 AMP Series Power Connectors
• Lead Free Status / Rohs Status: RoHS Compliant part

Catalog 1308885
Issued 3-05
www.tycoelectronics.com
Material and Finish
Housing—Polycarbonate, UL 94V-0
Retaining Spring—Stainless Steel
Contacts—Copper with silver plating
Reducing Bushings—Copper with
silver plating
Electrical Characteristics
Current Carrying Capability—
275 amp @ 83.3˚F [28.5˚C] T-Rise
with 4/0 AWG wire
Voltage Rating—600 V, AC or DC
Dielectric Withstanding Voltage—
2200 VDC
Average Initial Contact
Resistance—50 micro-ohms
Mechanical Characteristics
Contact Retention—500 lbs.
[2224.1 N]
Average Mating/Unmating
Force—30 lbs. [133.5 N]
Max. Wire Insulation Diameter—
1.10 [27.94]
Temperature Rating— -4˚F to
221˚F [-20˚C to 105˚C]
Wire Size Range—1/0, 2/0, 3/0,
4/0, 300 MCM [53, 67, 85, 107,
152 mm
Related Product Data
Accessories—page 15
Application Tooling—page 16
Technical Documents—page 26
Reducing Bushing—(1/0 to 2/0 AWG)
Part No. 1604121-6
Cable Clamp—Part No. 647688-1
Product Facts
I
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Color-coded UL 94V-0
housings: yellow, orange,
red, gray, blue, and green
Keying feature helps
prevent two different
voltage color-coded
housings from mating
Genderless housings reduce
inventory
Contact wire range: 1/0,
2/0, 3/0, 4/0, 300 MCM
Replaceable contacts
Integral stainless steel
locking spring in housing
for contact retention
File No. E28476
2
]
C
®
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
US
Power Connectors for
Industrial and Commercial Applications
AMP Power Series 350 Connectors (2-Pole Battery)
2-Pole Housing
Series 350 (2-Pole)
1
2
[35.0]
[29.0]
1.38
1.14
1 Housing and 2 contacts.
Housings and contacts are bulk packaged.
Orange
Yellow
Green
Color
Gray
Blue
Red
Housing
Part Number
1604050-1
1604050-2
1604050-3
1604050-4
1604050-5
1604050-6
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
.256 Dia.
[6.5] 2 holes
[107.46]
4.23
1604060-1
1604060-2
1604060-3
1604060-4
1604060-5
1604060-6
1/0 AWG
[33.2]
1.31
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
.811±.016
[20.6±0.4]
1604059-1
1604059-2
1604059-3
1604059-4
1604059-5
1604059-6
2/0 AWG
Cold-headed Contact
*Inside Diameter .437±0.004 [11.10 +/- 0.10] for 1/0 AWG
Connector Kit Part Numbers
1604058-1
1604058-2
1604058-3
1604058-4
1604058-5
1604058-6
3/0 AWG
3.083±.004
[78.3±1.0]
.488±0.004 [12.40 +/- 0.10] for 2/0 AWG
.579±0.004 [14.70 +/- 0.10] for 3/0 AWG
.642±0.004 [16.30 +/- 0.10] for 4/0 AWG
.752±0.004 [19.10 +/- 0.10] for 300 MCM
Note: 300 MCM contact dimensions
shown, unless otherwise noted.
Contacts (Cold-headed)
Voltage Key Color Chart
Color code given for various voltages
is only a suggestion, other codes and
keys available upon request.
Wire Size
300 MCM
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Housing
1604057-1
1604057-2
1604057-3
1604057-4
1604057-5
1604057-6
1.299±.02
[33.0±0.5]
Orange
4/0 AWG
Yellow
Green
Color
Gray
1,2
Blue
Red
Part Number
1604055-1
1604054-1
1604053-1
1604052-1
1604051-1
1604056-1
1604056-2
1604056-3
1604056-4
1604056-5
1604056-6
Voltage
300 MCM
12V
18V
24V
36V
48V
72V
*
[24.4]
.961
Dia.
13