D-436-42 Tyco Electronics, D-436-42 Datasheet - Page 4

• Manufacturer Part Number: D-436-42
• Description: CONN SPLICE BUTT 22-24AWG BLUE
• Manufacturer: Tyco Electronics

Specifications of D-436-42

• Terminal Type: Butt Splice, Inline, Individual Openings
• Number Of Wire Entries: Varies by Wire Size
• Termination: Crimp
• Wire Gauge: 22-24 AWG
• Insulation: Fully Insulated
• Features: Heat Shrink
• Color: Blue, Blue Stripe
• Connector Type: Butt Splice
• Insulator Color: Blue
• Termination Method: Crimp
• Wire Size (awg): 24-22
• Contact Material: Copper
• Contact Plating: Tin
• Insulator Material: PVDF
• Lead Free Status / RoHS Status: Lead free / RoHS Compliant
• Lead Free Status / RoHS Status: Lead free / RoHS Compliant, Lead free / RoHS Compliant
• Other names: 5-1195131-0; 650072-000

TEHRMOFIT ASSEMBLY PROCEDURE:
1.0
2.0 PROCEDURE
3.0
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.
INCHES DIMENSIONS ARE BETWEEN BRACKETS.
TOLERANCES:
0.00 N/A
0.0 N/A
0 N/A
DRAWN BY:
If this document is printed it becomes uncontrolled. Check for the latest revision.
M. FORONDA
Test
Insulation Shrinkage
Longitudinal Change
SCOPE
This document outlines the procedure to be followed to obtain immersion resistant multiple wire butt splices using
Thermofit Multi-Wire In-Line Splice Sealing System D-436-42/-43.
a)
b)
c)
d)
RECOMMENDED TOOLS
a. Crimp Tools
b. Heat Tools
Heater should be operated to give an air stream temperature of at least 550 F.
wires to be attached to the other barrel through the sealing sleeve from the three hole insert end.
below). Care must be taken that the wires remain untwisted between the splice and the three wire seals or the
sealing sleeve cannot be positioned properly.
the wires directly behind it, and slide the sealing sleeve over the assembly so that the separate seal is as far
inside the sleeve as possible.
Heat should be applied until insert melts and flows axially along the wires.
ANGLES: N/A
ROUGHNESS IN
MICRON
Raychem
Buchanan Electric Products
Daniels manufacturing Company
Thermogun #500A
Mini-Gun #CV-5300
Shop Air Heater #CV-4504
Manufacturer
Heater
Pass the wires to be attached to one barrel through the separate three wire seal. (Item 3) Pass the
Strip wires 5/16” to 11/32” and crimp into splicer using one of the approved crimping tools (see
Position the separate seal as close as possible to the splicer. Hold this piece in position by squeezing
Apply heat, using the recommended heat source, first to the “separate” seal end, and then the other.
REPLACES:
Menlo Park, CA 94025, USA
Tyco Electronics reserves the right to amend this
drawing at any time. Users should evaluate the
suitability of the product for their application.
Tyco Electronics Corporation
N/A
305 Constitution Drive
SPECIFICATION CONTROL DRAWING
Requirement
Sheet 1
±10%
DCR NUMBER:
D001303
Model Number
AD-1377
614080
OT-609
Reflector
TG-14
991180
991319
Raychem
Products
DOCUMENT NO.:
DATE:
PROD. REV.
SEE TABLE
05-Dec.-00
MIL-I-23053, Par. 4.6.3.2.2
(5 minutes @ 300 C)
MIL-I-23053, Par. 4.6.5.1
(5 minutes @ 300 C)
Test Method
TITLE :
D-436-42/-43
IN-LINE SPLICE SEALING
SCALE:
SYSTEM, MULTI-WIRE
None
SIZE:
A
DOC ISSUE:
1
SHEET:
4 of 4