45593-1600 Molex Inc, 45593-1600 Datasheet

CONN PLUG 16POS .8MM VERT PCB

45593-1600

Manufacturer Part Number
45593-1600
Description
CONN PLUG 16POS .8MM VERT PCB
Manufacturer
Molex Inc
Series
HandyLink™ 45593r
Datasheets

Specifications of 45593-1600

Connector Style
Plug
Connector Type
Handylink
Number Of Positions
16
Mounting Type
Through Hole
Termination
Solder
Contact Finish
Gold
Color
Black
Housing Material
Thermoplastic, High Temperature
Insulation Resistance
1000 M Ohms
Mounting Angle
Vertical
Operating Temperature Range
- 40 C to + 85 C
Number Of Positions / Contacts
16
Pitch
0.8 mm
Contact Plating
Gold, Tin
Contact Material
High Performance Alloy (HPA)
Gender
Male
Current Rating
1.5 A
Mounting Style
Through Hole
Termination Style
Solder
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
Features
-
Contact Finish Thickness
-
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
Other names
045593-1600
045593-1600-E
0455931600
0455931600-E
45593-1600-E
455931600
455931600-E
WM17126

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45593-1600
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Related parts for 45593-1600

45593-1600 Summary of contents

Page 1

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Page 2

... SMT Receptacle Connector 45339 and 45593 Plug Connector Modules REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION HANDYLINK™ I/O CONNECTORS TITLE: APPLICATION SPECIFICATION HANDYLINK™I/O CONNECTOR SYSTEM CREATED / REVISED BY: Marc Simmel 45560 SMT Cradle ...

Page 3

... Solder Paste Stencil Layout 5.2.3 Reflow Profile 5.2.4 Inspection 5.3 45339 Plug Module for Wire Termination 5.3.1 Applicable Wire Sizes 5.3.2 Wire Preparation 5.3.3 Inspection 5.4 45593 Plug Module for PCB Termination 5.4.1 PCB Layout 5.4.2 Inspection REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 ...

Page 4

... Plug Connector Modules Series 45339 (Wire Termination) Series 45593 (PCB Termination) 2.2 Dimensions, Materials, Platings, and Markings (See applicable sales drawings for information) 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS Product Specification: PS-44828-001; Sales Drawing s: SD-44828-162, SD-45560-160, SD-45560-161, SD-45339-160, SD-45593-160 REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 ...

Page 5

... Mating Alignment Tolerances 4.2.a 44828 Receptacle to 45339 or 45593 Plug Connectors The HandyLink™ plug and receptacle have been appropriately designed and toleranced to be mated and unmated by hand. The connectors’ alignment features are manufactured with clearances to allow axial mating mis-alignment, as illustrated in the Figure 1, below: Figure 1 ...

Page 6

... NOTE: Mating misalignment may significantly influence the long-term durability of the connectors. The risk of housing wear diminishes with increasing the accuracy of connector alignment. REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION TITLE: APPLICATION SPECIFICATION HANDYLINK™I/O CONNECTOR SYSTEM CREATED / REVISED BY: Marc Simmel CHECKED BY: APPROVED BY: ...

Page 7

... Solder Paste Stencil Layout See Sales Drawing for recommended PCB pad layout and solder paste thickness. REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION TITLE: APPLICATION SPECIFICATION HANDYLINK™I/O CONNECTOR SYSTEM CREATED / REVISED BY: Marc Simmel CHECKED BY: APPROVED BY: ...

Page 8

... Strip length: 2.0 ~ 2.5mm Pre-tinning is recommended. 5.3.3 Inspection Solder joints should be inspected using established conventional methods 5.4 45593 Plug Module for PCB Termination 5.4.1 PCB Layout See the applicable Sales Drawing for an illustration of the recommended PCB hole layout. 5.4.2 Inspection Solder joints should be inspected using established conventional methods ...

Page 9

... See Figures 3A and 3B, below, for recommendations on recess dimensions. Figure 3A. Receptacle Connector Recess When Mating with the Plug Only (units: mm) REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION TITLE: APPLICATION SPECIFICATION HANDYLINK™I/O CONNECTOR SYSTEM CREATED / REVISED BY: Marc Simmel CHECKED BY: APPROVED BY: ...

Page 10

... The plug connector module is intended to be used as a part of a assembly using either direct wire soldering (45339) or using an intermediary PCB (45593). Overmolding and/or clam shell style covers must be used to protect the wire connections and the appropriate service loops and wire strain reliefs must be incorporated in a cable assembly to prevent damage during use. Please refer to section 6 ...

Page 11

... Figure 4. Sealing to achieve ingress protection with the receptacle connector REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION The bottom surface, once soldered, forms a continuous seal with the PCB TITLE: APPLICATION SPECIFICATION HANDYLINK™I/O CONNECTOR SYSTEM CREATED / REVISED BY: Marc Simmel Gaskets may be applied to the top and sides, or front surfaces ...

Page 12

... Plug Cable Over-Molding 6.3.1 Wire Soldering This section provides an outline of the recommended plug cable over-molding practices for the 45339 and 45593 plug connector modules. The 45339 connector (a 16-circuit wire termination version) is shown, below, prior to soldering. Please note the following features: Latch soldertails (2 places) Figure 5 ...

Page 13

... REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION Figure 6. Plug Soldering Set-Up NOTE: The wire bundle must be properly supported or clamped as shown, during soldering and handling, to avoid dislodging terminals or latches from the housing prior to encapsulation, application of a strain relief, and the final over-mold. ...

Page 14

... REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION Figure 7. Encapsulated plug connector Figure 8. Covered and encapsulated plug connector TITLE: APPLICATION SPECIFICATION HANDYLINK™ ...

Page 15

... Please see Section 6.4.1 for a discussion of design best practices for the over-mold. REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION Figure 9. Crimp barrel installed Figure 10. Finished over-mold (shown transparent) TITLE: APPLICATION SPECIFICATION HANDYLINK™ ...

Page 16

... Figure 11. This clearance must be accommodated in all device and accessory designs top assure proper function. Receptacle Connector Plug Connector REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION 0.20mm over-travel clearance between connectors when mated TITLE: APPLICATION SPECIFICATION HANDYLINK™I/O CONNECTOR SYSTEM CREATED / REVISED BY: Marc Simmel ...

Page 17

... Supplemental guide features may be incorporated into or complement the over-mold design as illustrated in Figures 12 and 13: REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION TITLE: APPLICATION SPECIFICATION HANDYLINK™I/O CONNECTOR SYSTEM CREATED / REVISED BY: Marc Simmel Figure 12. Example of an application with a great degree of curvature near the connector interface ...

Page 18

... This type of design will provide support for the end-user to hold the product by the connector or where a heavy or stiff accessory cable is used. REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION Figure 13. Example of an over-mold with contouring and a lip TITLE: APPLICATION SPECIFICATION HANDYLINK™I/O CONNECTOR SYSTEM CREATED / REVISED BY: Marc Simmel Surfaces are contoured ...

Page 19

... Figure 14. Use of a cup-style receptacle for added support and alignment REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION External latching feature (each side) TITLE: APPLICATION SPECIFICATION HANDYLINK™I/O CONNECTOR SYSTEM CREATED / REVISED BY: Marc Simmel Cup-style receptacle (separate ...

Page 20

... NOTE: The fastening of the cup-style receptacle to the over-molded plug must be kept tight to avoid misalignment. If this is not achieved, excessive wear between the connector housings and/or electrical discontinuities may occur. REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION TITLE: APPLICATION SPECIFICATION HANDYLINK™I/O CONNECTOR SYSTEM CREATED / REVISED BY: Marc Simmel CHECKED BY: APPROVED BY: ...

Page 21

... Guide ribs are necessary on each side to limit front-to back rocking motion as the device is loaded into the cup-style cradle. REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION Guide Rails (each side) Supplemental Alignment Posts Figure 15. Cup-Style Cradle Features NOTE: For details about mounting the connectors to the PCB and the use of fasteners, please refer to the applicable Sales Drawings ...

Page 22

... Figures 16 and 17 show orthogonal views of showing differences in the position and size of the openings in the cradle casing, and the PCB location for the 45560 and 45593 connectors. Figure 18 shows a chamfer detail applicable to 45593. Figure 16. Cradle Detail (45560) (units: mm) REVISION: ECR/ECN INFORMATION: UCP2006-2962 ...

Page 23

... Direction REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION Disconnect ‘Rocking’ Direction Shelf (Bearing Surface) NOTE: For details about mounting the connectors to the PCB and the use of fasteners, please refer to the applicable Sales Drawings. ...

Page 24

... In addition to the differences in the position and size of the openings in the cradle casing, the PCB location for the 45560 and 45593 connectors, and the chamfer detail applicable to 45593 that is shown in Figures 16 thru 18. Figures 20 through 22 illustrate details necessary to achieve a good ‘rocking’ design. ...

Page 25

... REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION Rocking Direction NOTE: Orientation of the receptacle connector and the plug or cradle connector must correspond to that shown for good operation of a ‘rocking’ design. Figure 22. Connector Orientation TITLE: APPLICATION SPECIFICATION HANDYLINK™ ...

Page 26

... Contact Molex for further assistance regarding high speed signal transmission applications. REVISION: ECR/ECN INFORMATION: UCP2006-2962 EC No: A1 DATE: 2006/08/07 DOCUMENT NUMBER: SD-45593-001 HANDYLINK™ APPLICATION SPECIFICATION TITLE: APPLICATION SPECIFICATION HANDYLINK™I/O CONNECTOR SYSTEM CREATED / REVISED BY: Marc Simmel CHECKED BY: APPROVED BY: Marc Simmel Joe Comerci TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V ...

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