58641-2 Tyco Electronics, 58641-2 Datasheet

PROCRIMP DIE MOD IV

58641-2

Manufacturer Part Number
58641-2
Description
PROCRIMP DIE MOD IV
Manufacturer
Tyco Electronics
Type
Crimp Toolr
Datasheets

Specifications of 58641-2

Rohs Compliant
NA
Product
Crimping, Stripping & Cutting Tools & Drills
Lead Free Status / RoHS Status
Not applicable / Not applicable
Lead Free Status / RoHS Status
Not applicable / Not applicable
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended- - use, production operations is available.
{ Supplied with die assembly, also available separately.
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool Assembly
58641--1 consists of Die Assembly 58641--2 and
PRO--CRIMPER III Hand Crimping Tool Frame
354940--1. The die assembly consists of crimping
dies and a locator assembly.
Read these instructions thoroughly before crimping
any contacts.
Reasons for revision can be found in Section 11,
REVISION SUMMARY.
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
The PRO- - CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and
is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specification, but may not comply with other feature
parameters of the specification. Tyco Electronics offers a variety of tools to
satisfy your performance requirements. For additional information, contact the
Tooling Assistance Center at 1- - 800- - 722- - 1111.
TE Die Assembly
58641 2
58641--2
Locator Assembly
58516 1
58516--1
Locator Assembly
(Supplied with
Die Assembly)
Front of Tool
(Locator Side)
Die Assembly
{
TOOLING ASSISTANCE CENTER 1- - 800- - 722- - 1111
PRODUCT INFORMATION 1- - 800- - 522- - 6752
PRO- CRIMPER* III Hand Crimping
Tool Assembly 58641- 1 with
Die Assembly 58641- 2
Contact Family}
Ratchet Adjustment Wheel
AMPMODU* IV
AMPMODU* IV
Moving Jaw
Figure 1
2. DESCRIPTION
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
The tool frame holds a die assembly with two
crimping sections.
The die assembly features a wire anvil, an insulation
anvil, a wire crimper, and an insulation crimper.
NOTE
26 -- 24
(AWG)
Size
i
22
} Contact the Tooling Assistance Center or the Product
Information Center (see below) for specific contact part numbers.
Dimensions on this sheet are in millimeters [with
inch equivalents provided in brackets]. Figures
and illustrations are for identification only and are
not drawn to scale.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
(Figures 1 and 2)
[.040 -- .060]
1.02 -- 1.52
1.02 -- 1.52
(mm [in.])
Insul Dia
Stationary Jaw
Pivot Pin
Wire
Moving Handle
PRO- - CRIMPER III Hand
Crimping Tool Frame
354940- - 1 ( 408- - 9930)
Back of Tool
(Wire Side)
Instruction Sheet
408- - 4379
18 JUN 09 Rev A
Strip Length
Stationary Handle
[.172 -- .141]
4.37 -- 3.58
4.37 -- 3.58
(mm [in.])
1 of 5
LOC B

58641-2 Summary of contents

Page 1

... Supplied with die assembly, also available separately. 1. INTRODUCTION PRO--CRIMPER III Hand Crimping Tool Assembly 58641--1 consists of Die Assembly 58641--2 and PRO--CRIMPER III Hand Crimping Tool Frame 354940--1. The die assembly consists of crimping dies and a locator assembly. Read these instructions thoroughly before crimping any contacts ...

Page 2

... CONTACT SUPPORT ADJUSTMENT The contact support is preset prior to shipment, NOTE but minor adjustment may be necessary Make a sample crimp and determine if the contact is straight, bending upward, or bending downward. Tyco Electronics Corporation Tool Frame Die Retaining Pins Die Retaining Screws (Figure 3) Rev A ...

Page 3

... Hold the contact in position and squeeze the tool handles together until ratchet engages sufficiently to hold the contact in position. Do NOT deform insulation barrel or wire barrel. Back of Tool (Wire Side) Contact (Typ) Wire Locator in Wire Stop Slot Figure 3 Tyco Electronics Corporation Strip Length Wire Inserted to Stop ...

Page 4

... If the dimension is acceptable, replace and secure the lockscrew. If the dimension is unacceptable, continue to adjust the ratchet, and again measure a sample crimp. Screwdriver Ratchet Adjustment Wheel (Figure 5) Lockscrew (Typ) Tyco Electronics Corporation “A” CRIMP HEIGHT DIM (A) AND DIM. (A) AND TOLERANCE (+) . [.030 + .002] . ...

Page 5

... If the dies are damaged or worn excessively, they must be replaced. Rev A Order the repair kit and replaceable parts through your Tyco Electronics representative, or call 1--800--526--5142, or send a facsimile of your purchase order to 1--717--986--7605, or write to: CUSTOMER SERVICE (38--35) TYCO ELECTRONICS ...