ML4802IP Fairchild, ML4802IP Datasheet - Page 11

• Manufacturer Part Number: ML4802IP
• Description: PFC/PWM Controller Combo with Green Mode
• Manufacturer: Fairchild

PWM SECTION
Pulse Width Modulator
The PWM section of the ML4802 is straightforward, but
there are several points which should be noted. Foremost
among these is its inherent synchronization to the PFC
section of the device, from which it also derives its basic
timing (at twice the PFC frequency in the ML4802). The
PWM is primarily intended for current-mode operation. In
current-mode applications, the PWM ramp (RAMP 2) is
usually derived directly from a current sensing resistor in
the primary of the output stage, and is thereby
representative of the current flowing in the converter’s
output stage. DC ILIMIT, which provides cycle-by-cycle
current limiting, is internally connected to RAMP 2.
No voltage error amplifier is included in the PWM stage
of the ML4802, as this function is generally performed on
the output side of the PWM’s isolation boundary. To
facilitate the design of optocoupler feedback circuitry, an
offset has been built into the PWM’s RAMP 2 input which
allows VDC to command a zero percent duty cycle for
input voltages below 1.25V.
VIN OK Comparator
The VIN OK comparator monitors the DC output of the
PFC and inhibits the PWM if this voltage on VFB is less
than its nominal 2.5V. Once this voltage reaches 2.5V,
which corresponds to the PFC output capacitor being
charged to its rated boost voltage, the soft-start
commences.
PWM Control (RAMP 2)
RAMP 2 is the sampling point for a voltage representing
the current in the primary of the PWM’s output
transformer, derived from a current sensing resistor.
PWM Current Limit
The DC ILIMIT pin is a cycle-by-cycle current limiter for
the PWM section. It is connected internally to the PWM
control pin. Should the input voltage at this pin ever
exceed 1.5V, the output of the PWM will be disabled until
the output flip-flop is reset by the clock pulse at the start
of the next PWM power cycle.
Soft Start
Start-up of the PWM is controlled by the selection of the
external capacitor at SS. A current source of 25 A
supplies the charging current for the capacitor, and start-
up of the PWM begins at 1.25V. Start-up delay can be
programmed by the following equation:
where CSS is the required soft start capacitance, and
tDELAY is the desired start-up delay.
REV. 1.0.1 12/12/2000
FUNCTIONAL DESCRIPTION (Continued)
CSS tDELAY
=
™
1.25V
25 A
m
It is important that the time constant of the PWM soft-start
allow the PFC time to generate sufficient output power for
the PWM section. The PWM start-up delay should be at
least 5ms.
Solving for the minimum value of CSS:
Caution should be exercised when using this minimum
soft start capacitance value because premature charging of
the SS capacitor and activation of the PWM section can
result if V
comparator at start-up. The magnitude of V
related both to line voltage and nominal PFC output
voltage. Typically, a 1.0 F soft start capacitor will allow
time for V
prior to activation of the PWM section at line voltages
between 90Vrms and 265Vrms.
Generating VCC
The ML4802 is a voltage-fed part. It requires an external
15V 10% (or better) Zener shunt voltage regulator, or
other controlled supply, to maintain the voltage supplied
to the part at 15V nominal. This allows a low power
dissipation while at the same time delivering 13V
nominal of gate drive at the PWM OUT and PFC OUT
outputs.
LEADING/TRAILING MODULATION
Conventional Pulse Width Modulation (PWM) techniques
employ trailing edge modulation in which the switch will
turn on right after the trailing edge of the system clock.
The error amplifier output voltage is then compared with
the modulating ramp. When the modulating ramp reaches
the level of the error amplifier output voltage, the switch
will be turned OFF. When the switch is ON, the inductor
current will ramp up. The effective duty cycle of the
trailing edge modulation is determined during the ON of
the switch. Figure 5 shows a typical trailing edge control
scheme.
+
DC
Figure 5. Typical Trailing Edge Control Scheme
VIN
REF
OSC
I1
L1
U4
FB
+
–
FB
EA
RAMP
CLK
U3
is in the hysteresis band of the V
CSS 5ms
and PFC out to reach their nominal values
SW2
SW1
+
–
=
U1
I2
C1
™
I4
I3
1.25V
25 A
D
R
DFF
CLK
U2
m
RL
Q
Q
@
200
nF
RAMP
VSW1
VEAO
FB
ML4802
IN
at start-up is
OK
TIME
TIME
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