45560-0160 Molex Inc, 45560-0160 Datasheet

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... Plug Connector Modules REVISION: ECR/ECN INFORMATION: EC No: UCP2004-2588 A 6/24/04 DATE: DOCUMENT NUMBER: AS-44828-001 HANDYLINK™ I/O CONNECTORS 45560 SMT Cradle Connector TITLE: APPLICATION SPECIFICATION HANDYLINK™I/O CONNECTOR SYSTEM CREATED / REVISED BY: CHECKED BY: T. Gregori/ M. Simmel Marc Simmel SHEET No APPROVED BY: Joe Comerci TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V ...

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... SMT Receptacle Connector 5.1.1 PCB Layout 5.1.2 Solder Paste Stencil Layout 5.1.3 Reflow Profile 5.1.4 Inspection 5.2 45560 SMT Cradle Connector 5.2.1 PCB Layout 5.2.2 Solder Paste Stencil Layout 5.2.3 Reflow Profile 5.2.4 Inspection 5.3 45339 Plug Module for Wire Termination 5 ...

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... Product Names and Part Numbers SMT Receptacle Connectors Series : 44828 SMT Cradle Connectors Series 45560 (Perpendicular and Parallel Mating) Plug Connector Modules Series 45339 (Wire Termination) Series 45593 (PCB Termination) 2.2 Dimensions, Materials, Platings, and Markings (See applicable sales drawings for information) 3 ...

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PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION 4.0 MATING AND UN-MATING OF CONNECTORS This section describes the preferred methods for mating and un-mating the HandyLink™ connectors. 4.1 Recommendations for Mating and Un-Mating This connector system utilizes a “passive” latching feature. There is no ...

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... APPLICATION SPECIFICATION 4.2 Mating Alignment Tolerances (continued) 4.2.b 44828 Receptacle to 45560 Cradle Connectors The HandyLink™ receptacle and cradle connectors’ alignment features are manufactured with clearances to allow some axial mating mis-alignment as illustrated in the Figure 2, below: Figure 2. Receptacle to Cradle Connector Axial Alignment (units: mm) NOTE: Mating misalignment may significantly influence the long-term durability of the connectors ...

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... The profiles are provided for reference purposes only. 5.1.4 Inspection Solder joints should be inspected using established conventional methods. 5.2 45560 SMT Cradle Connector 5.2.1 PCB Layout See the applicable Sales Drawings for illustrations of the recommended PCB pad layouts. Contact Molex if further assistance is required. ...

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PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION 5.3 45339 Plug Module for Wire Termination 5.3.1 Applicable Wire Sizes Copper conductor size AWG (stranded wires are recommended for flexibility) Maximum insulation diameter: 1.6mm 5.3.2 Wire Preparation Strip length: 2.0 ~ 2.5mm ...

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PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION 6.0 MECHANICAL MOUNTING RECOMMENDATIONS 6.1 Mechanical Fasteners and Support 6.1.1 Receptacle Connector Molex recommends that the receptacle connector be mounted within the end-application enclosure such that it is recessed by 1.6 to 2.4mm from the outermost ...

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PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION 6.1.2 Plug Connector Module The plug connector module is intended to be used as a part of a assembly using either direct wire soldering (45339) or using an intermediary PCB (45593). Overmolding and/or clam shell style ...

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PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION 6.2 Ingress Protection Ingress protection, as described by IEC 60529 function of the customer’s enclosure. The HandyLink™ Receptacle Connector has been designed to facilitate enclosure design when ingress protection is required. The interfaces between ...

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PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION 6.3 Plug Cable Over-Molding 6.3.1 Wire Soldering This section provides an outline of the recommended plug cable over-molding practices for the 45339 and 45593 plug connector modules. The 45339 connector (a 16-circuit wire termination version) is ...

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PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION 6.3.2 Encapsulation The next step after soldering is to pre-seal or encapsulate the back end of the connector and hold the wires in place using a silicone sealant or a low-pressure Macro-melt polyamide adhesive molding. The ...

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PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION 6.3.3 Strain Relief Molex strongly recommends the use of a crimp barrel or ferrule over the wire bundle (including ground or drain wire) that also captures the cable jacket and tension member, if used. This will ...

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PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION 6.4 Design Best Practices The information provided so far in this document has been related to the basic usage conditions of the HandyLink™ connectors. The following sections contain important information and guidelines for design that apply ...

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PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION Supplemental guide features may be incorporated into or complement the over-mold design as illustrated in Figures 12 and 13: o Contouring with a Lip To provide mechanical support for torque out of the axial plane of ...

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PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION o Supplemental Latching and Alignment Posts Where the mass of the end product is greater than 1000 grams and is subject to sudden accelerations or strong vibrations during use, a cup-style receptacle needs to be considered ...

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PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION 6.4.2 Cradle Designs o Cup Style The cup or holster style of cradle provides the greatest degree of alignment between mating connectors. Where the end product mass is greater than 1000 grams the use of supplemental ...

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... PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION Figures 15 and 16 show orthogonal views of showing differences in the position and size of the openings in the cradle casing, and the PCB location for the 45560 and 45593 connectors. Figure 17 shows a chamfer detail applicable to 45593. Figure 15. Cradle Detail (45560) ...

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PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION o Shelf Style To achieve a ‘rocking’ disconnection for the end product from the cradle, a shelf style cradle design may be used under the following conditions: Ø No supplemental guide posts may be used; Ø ...

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... APPLICATION SPECIFICATION In addition to the differences in the position and size of the openings in the cradle casing, the PCB location for the 45560 and 45593 connectors, and the chamfer detail applicable to 45593 that is shown in Figures 15 thru 17. Figures 19 through 21 illustrate details necessary to achieve a good ‘rocking’ design. ...

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PRELIMINARY HANDYLINK™ APPLICATION SPECIFICATION 7.0 Electrical Recommendations 7.1 Power Considerations Please see the Product Specification, PS-44828-001, for the nominal electrical specifications. For applications where the sustained electrical power usage requirements exceed the limits stated in the product specification, the use ...