0819-0010 EnerSys, 0819-0010 Datasheet
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0819-0010
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0819-0010 Summary of contents
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Publication No: US-CYC-AM-007 - April 2008 APPLICATION MANUAL 1973 TO 2008 ...
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... Along with manufacturing and distributing a wide range of reserve power and motive power batteries, chargers, power equipment, and battery accessories, EnerSys provides unmatched aftermarket and customer support to its customers in over 100 countries worldwide rugged, reliable alternative to conventional lead alloy batteries ...
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Rugged construction and reliable performance in extreme temperatures make Cyclon batteries ideal for a range of applications: • Telecommunications • Uninterrupted Power Supply (UPS) • Defense installations Equipment • Aerospace • Emergency lighting • Global positioning • Medical equipment systems ...
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... Absorbed Glass Mat (AGM) plate separators, so the CYCLON battery provides leak-proof operation in any position. Steel can enclosure The CYCLON battery’s metal outer jacket offers extreme shock, vibration, temperature, and flammability protection. www.enersys.com 4 Single Cell ® ® Publication No: US-CYC-AM-007 - April 2008 ...
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... Constant Current (CC) Charging ...................................................................................................................... 14 6.9 Taper Current Charging.................................................................................................................................... 15 Chapter 7: CYCLON Battery Service Life ..................................................................................................................... 15 ® 7.1 Introduction ...................................................................................................................................................... 15 7.2 Cycle Life ......................................................................................................................................................... 15 7.3 Float Life .......................................................................................................................................................... 16 Chapter 8: Safety Issues .................................................................................................................................................. 16 8.1 Introduction ...................................................................................................................................................... 16 8.2 Gassing ............................................................................................................................................................ 16 8.3 Shorting............................................................................................................................................................ 17 Appendix A ............................................................................................................................................................................ 17 Appendix B .............................................................................................................................................................. Back Cover www.enersys.com Publication No: US-CYC-AM-007 - April 2008 5 ...
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... Introducing CYCLON 1.1 Introduction The purpose of this guide is to describe the characteristics of the sealed-lead family of rechargeable CYCLON cells and batteries from EnerSys applications. The unique cylindrical design overcomes many limitations of competitive lead-acid systems without sacrificing cost effectiveness, reliability, ruggedness and long life which have always been assets of the lead-acid battery ...
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... Protective caps or other durable inert material must be used to insulate each terminal of each cell unless cells are shipping in the original packaging from EnerSys in full box quantities. Protective caps are available for all cell sizes by contacting EnerSys Customer Service at 1-800-964-2837. ...
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... Temperature, ºC www.enersys.com 8 As the temperature drops, the increase in internal resistance is relatively gradual down to a little under 0°C (32°F). This also explains why CYCLON battery cells have excellent low temperature performance. 3.4 Position Flexibility With the starved electrolyte system, the sulfuric acid is absorbed within the cell plates and the glass mat separator ...
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... Thus the 2C www.enersys.com 3.9 Fast Charging Characteristics Efficient fast charging can be accomplished using a constant voltage charger. With an initial charge current capability in the 2C to better than 95% state of charge in less than one hour ...
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... In "overdischarge" conditions, the sulfuric acid electrolyte can be depleted of the sulfate ion and essentially become water, which can create several problems. A lack of sulfate ions as charge conductors will cause the cell impedance to appear high and little charge current to flow ...
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... The cell should not be allowed to discharge below 1.93 volts because of the danger of damaging the performance characteristics of the cell permanently. www.enersys.com Figure 5-2: CYCLON Temperature 3000 1000 ...
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... Generally speaking, when the initial current is less than C /2.5, the charge times must be lengthened by the hourly 10 www.enersys.com 12 rate at which the charger is limited. In other words, if the charger is limited to the C be added, giving a total charge time of 26 hours. Using the ...
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... Discharged (460mA) to 1.70 VPC 10 3 Constant voltage charge at 2.45 VPC with inrush current limited www.enersys.com 6.6 Float Charging When CYCLON battery products are in a purely float application at an ambient temperature of 25°C (77°F), 50% the recommended charge voltage setting is 2.25 to 2.30 volts per cell (VPC). We also recommend that this charge ...
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... Time (Hours) www.enersys.com 14 Figure 6 family of curves depicting cell voltage vs. time at different CC charging rates at an ambient temperature of 0°C (32°F). Figures 6-3 and 6-4 show the same curves bit at two different temperatures - 25°C (77°F) and 45°C (113°F), respectively. Table 6-4 summarizes these three graphs ...
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... A battery is said to have completed a cycle if it starts out from a fully charged condition, completes a discharge and is then fully recharged, regardless of the depth of discharge. www.enersys.com Chapter 7: CYCLON 7.1 Introduction All batteries have extremely variable service life, depending upon the type of cycle, environment, and charge to which the cell or battery is subjected during its life ...
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... Ambient temperature °C A ten year battery, such as a CYCLON battery single cell pack will last for five years at 33°C (91.4°F) and only 2 1/2 years at 41°C (105.8°F). www.enersys.com 16 8.1 Introduction There are two main considerations relative to the application of CYCLON cells and batteries that should be recognized to assure that the usage is safe and proper ...
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... Hours to 1.67 VPC at 25°C/77° www.enersys.com potential fire hazard. Particular caution should be used when the person working near the open terminals of cells or batteries is wearing metal rings or watchbands. Accidentally placing metal articles across the terminals could result in severe skin burns good practice to remove all cells/ ® ...
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... Figure A-2: Single Cell CP Graphs to 1.67 VPC 62.4 85.3 95.2 269.3 44.2 64.4 79.7 197.6 30.5 45.8 60.1 138.7 23.6 36.0 48.4 108.2 19.4 29 ...
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... Figure A-7: 4.5Ah Single Cell Discharge to 1.75 VPC 100 10 1 0.1 0.01 0.1 1 Hours to 1.75 VPC at 25°C/77°F Amps Watts www.enersys.com Table A-5: 2.5Ah Single Cell Data to 1.75 VPC Run Time at 25°C Amperes per 2.5Ah Cell 2 min. 5 min. 10 min. 15 min ...
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... Watts per 4.5Ah Cell 24.4 47.1 17.7 33.7 12.4 23.6 9.7 18.4 8.0 15.3 5.9 11.5 4.3 8.5 3.4 6.7 1.9 3.8 1.3 2.6 1.0 2.0 0.82 1 ...
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... Watts Figure A-13: 12.0Ah Single Cell Discharge to 1.75 VPC 1000 100 10 1 0.1 0.01 0.1 1 Hours to 1.85 VPC at 25°C/77°F Amps Watts www.enersys.com Table A-11: 8.0Ah Single Cell Data to 1.75 VPC Run Time at 25°C 2 min. 5 min. 10 min. 15 min. 20 min. ...
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... Watts per 12.0Ah Cell 33.5 64.1 32.2 60.3 25.9 48.5 21.4 40.3 18.3 34.5 14.2 27.0 10.7 20.4 8.6 16.5 4.8 9.5 3.4 6.7 2.6 5.2 2.1 4 ...
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... NOTES www.enersys.com Publication No: US-CYC-AM-007 - April 2008 23 ...
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... EnerSys. All rights reserved. Trademarks and logos are the property of EnerSys and its affiliates unless otherwise noted. ...